Acura RL 1996-2004 year - service repair manual
Руководства по эксплуатации автомобилей
Acura
Acura RL 1996-2004 year - service repair manual
Preparation of Work
Welding Methods / Repair Tools
. . . . . . . . . . . . . . . . . . . . . . . . Zinc-plated Steel Plate Repair General Information
Construction General Information
Main Menu Table of Contents
Cross Section of Body and Sealants
Body Dimensional Drawings
Rust-preventive Treatments
Body Paint Repair
Resin Parts Paint Repair (Exterior)
1 2 3 4
Description Preparation of Work Table of Contents
Checkpoints
Correction of the Damaged Area Preparation of Work Table of Contents
1. Apply load to the damaged section and pull it out until the section is almost restored to the o
Measurement (Excluding small damage) Preparation of Work Table of Contents
Positioning Jigs
Spot Welding Welding Methods/Repair Tools Table of Contents
Main Menu Table of Contents
Gas Welding Welding Methods/Repair Tools Table of Contents
Carbon Dioxide Arc Welder (MIG Arc Weld)
Examples of Repair Tools Welding Methods/Repair Tools Table of Contents
Main Menu Table of Contents
Examples of Repair Tools (cont'd) Welding Methods/Repair Tools Table of Contents
Zinc-plated Steel Plate Repair General Information Table of Contents
Main Menu Table of Contents
Door and Bumper Reinforcement Beams General Information Table of Contents
Construction
Exterior Body Parts
Description Front Bulkhead Table of Contents
Replacement Table of Contents
Replacement (cont'd) Front Bulkhead Table of Contents
11. Finish the welds. Use a hammer and dolly to even out the front wheel- house and front side fr
Description Front Wheelhouse/Damper Housing Table of Contents
Replacement Table of Contents
Replacement (cont'd) Front Wheelhouse/Damper Housing Table of Contents
Main Menu Table of Contents
Replacement (cont'd) Front wheelhouse/Damper housing Table of Contents
Description Front Side Frame Table of Contents
Replacement Front Side Frame Table of Contents
Main Menu Table of Contents
Replacement (cont'd) Front Side Frame Table of Contents
Main Menu Table of Contents
Description Front Side Extension Table of Contents
Replacement Table of Contents
Replacement (cont'd) Front Side Extension Table of Contents
Description Front Pillar (Outer Panel) Table of Contents
Replacement Front Pillar (Outer Panel) Table of Contents
Main Menu Table of Contents
Replacement (cont'd) Front Pillar (Outer Panel) Table of Contents
Description Side Sill (Outer Panel) Table of Contents
Replacement Side Sill (Outer Panel) Table of Contents
Main Menu Table of Contents
Replacement (cont'd) Side Sill (Outer Panel) Table of Contents
Description Roof Panel Table of Contents
Replacement Roof Panel Table of Contents
Main Menu Table of Contents
Replacement (cont'd) Roof Panel Table of Contents
Description Rear Side Outer Panel Table of Contents
Replacement Rear Side Outer Panel Table of Contents
mm (1.2 in). Table of Contents
Replacement (cont'd) Rear Side Outer Panel Table of Contents
Description Rear Panel Table of Contents
Replacement Rear Panel Table of Contents
• Install the new rear panel and clamp it with vise- NOTE: Apply the spot sealer to the welding su
Description Rear Floor/Rear Floor Cross-member Table of Contents
Replacement Table of Contents
Replacement (cont'd) Rear Floor/Rear Floor Cross-member Table of Contents
ing jig. Table of Contents
Replacement (cont'd) Rear Floor/Rear Floor Cross-member Table of Contents
• Weld the new floor pockets. 22. Apply the undercoat. Apply anti-rust agent to the inside of the
Honeycomb Floors
Main Menu Table of Contents
Cross Section of Body and Sealants Table of Contents
Main Menu Table of Contents
(cont'd) Cross Section of Body and Sealants Table of Contents
Main Menu Table of Contents
(cont'd) Cross Section of Body and Sealants Table of Contents
Upper Body Measuring Dimensions Body Dimensional Drawings Table of Contents
Unit: mm (in) Table of Contents
Under Body Measuring Dimensions Body Dimensional Drawings Table of Contents
Opening Repair Chart
Frame Repair Chart (Top View) Body Dimensional Drawings Table of Contents
Main Menu Table of Contents
Body Dimensional Drawing
Table of Contents Main Menu
Anti-rust Agents and Spray Guns Rust-preventive Treatments Table of Contents
Diagram
Areas to be Covered by Anti-rust Agents Rust-preventive Treatments Table of Contents
Main Menu Table of Contents
Areas to be Covered by Anti-rust Agents (cont'd) Rust-preventive Treatments Table of Contents
Main Menu Table of Contents
Areas to be Covered by Anti-rust Agents (cont'd) Rust-preventive Treatments Table of Contents
Main Menu Table of Contents
Undercoating Diagram Rust-preventive Treatments Table of Contents
Color Chart Painting Specifications
Main Menu Table of Contents
Intermediate Coat Colors Table of Contents
Paint Refinishing Defects and Refinishing Processes
Refinishing Processes Table of Contents
Refinishing Procedures Table of Contents Main Menu
Refinishing Procedures (cont'd) Table of Contents
12. Application of Intermediate Coat 1/Drying 15. Masking Check the masking paper (Step 11) for t
Refinishing Procedures (cont'd)
Main Menu Table of Contents
NH-585P (Cayman WhitePearl) Paint
NH-585P (Cayman White Pearl) Paint
Soft Chipping Guard Primer Coat Table of Contents
Coating Diagram Soft Chipping Guard Primer Coat Table of Contents
Types of Soft Chipping Guard Primer (Reference) Repair Materials and Tools
Soft Chipping Guard Primer Coat Table of Contents Main Menu
• Fill the gun's paint cup with the primer. Use a Table of Contents Main Menu
Types and Materials of Exterior Resin Parts
urethane. Polypropylene (PP) Resin Parts Table of Contents
Repair Materials and Tools Polypropylene (PP) Resin Parts Table of Contents
Materials and Tools (cont'd) Polypropylene (PP) Resin Parts Table of Contents
Refinishing Processes
Repair Procedures Polypropylene (PP) Resin Parts Table of Contents
1. Sanding damaged areas Refinishing Procedures Table of Contents
Refinishing Procedures (cont'd) Polypropylene (PP) Resin Parts Table of Contents
NOTE: Use #600 or finer sandpaper as any paper Table of Contents Main Menu
Refinishing Procedures (cont'd) Polypropylene (PP) Resin Parts Table of Contents
15. Drying top coat Body parts being dried with an industrial dryer can get hot enough to cause i
Repair Materials ABS/PC Resin Parts Table of Contents
Repair Procedures
Refinishing Procedures Table of Contents Main Menu
ABS/PC Resin Parts Table of Contents Main Menu
9-15
9-16
9-17
has built-in sensors (SRS-Type III). Supplemental Restraint System (SRS) Service Precautions
has built-in sensors (SRS-Type III). Supplemental Restraint System (SRS) Service Precautions
Fuse/Relay Information
6-1 Fuse/Relay Information
6-2 Fuse/Relay Information
6-3 Fuse/Relay Information
6-4 Fuse/Relay Information
6-5 Fuse/Relay Information
6-6 Ground-to-Components Index
6-7 Ground-to-Components Index
Power Distribution
10-1 Power Distribution
10-2 Power Distribution
10-3 Power Distribution
10-4 Power Distribution
10-5 Power Distribution
10-6 Power Distribution
10-7 Power Distribution
10-8 Power Distribution
10-9 Power Distribution
10-10 Power Distribution
10-11 Power Distribution
10-12 Power Distribution
10-13 Power Distribution
10-14 Power Distribution
10-15 Power Distribution
10-16 Power Distribution
10-17 Power Distribution
10-18 Power Distribution
10-19 Power Distribution
Ground Distribution
14-1 Ground Distribution
14-2 Ground Distribution
14-3 Ground Distribution
14-4 Ground Distribution
14-5 Ground Distribution
14-6 Ground Distribution
14-7 Ground Distribution
14-8 Ground Distribution
14-9 Ground Distribution
14-10 Ground Distribution
14-11 Ground Distribution
14-12 Ground Distribution
14-13 Ground Distribution
14-14 Ground Distribution
14-15 Ground Distribution
14-16 Ground Distribution
14-17 Ground Distribution
14-18 Ground Distribution
14-19 Ground Distribution
Ignition System
20-1 Ignition System
20-2 Ignition System
Starting System
Charging System
22-1 Charging System
Programmed Fuel Injection System (PGM-FI)
23-1 Programmed Fuel Injection System (PGM-FI)
23-2 Programmed Fuel Injection System (PGM-FI)
23-3 Programmed Fuel Injection System (PGM-FI)
23-4 Programmed Fuel Injection System (PGM-FI)
23-5 Programmed Fuel Injection System (PGM-FI)
23-6 Programmed Fuel Injection System (PGM-FI)
23-7 Programmed Fuel Injection System (PGM-FI)
23-8 Programmed Fuel Injection System (PGM-FI)
23-9 Programmed Fuel Injection System (PGM-FI)
23-10 Programmed Fuel Injection System (PGM-FI)
Vehicle Speed Sensor (VSS)
33-1 Vehicle Speed Sensor (VSS)
Cruise Control
34-1 Cruise Control
34-2 Cruise Control
34-3 Cruise Control
34-4 Cruise Control
34-5 Cruise Control
Traction Control System (TCS) (’96-’99)
35-1 Traction Control System (TCS) (’96-’99)
35-2 Traction Control System (TCS) (’96-’99)
35-3 Traction Control System (TCS) (’96-’99)
35-4 Traction Control System (TCS) (’96-’99)
Vehicle Stability Assist (VSA) System
36-1 Vehicle Stability Assist (VSA) System
36-2 Vehicle Stability Assist (VSA) System
36-3 Vehicle Stability Assist (VSA) System
36-4 Vehicle Stability Assist (VSA) System
36-5 Vehicle Stability Assist (VSA) System
36-6 Vehicle Stability Assist (VSA) System
36-7 Vehicle Stability Assist (VSA) System
Automatic Transmission Controls
39-1 Automatic Transmission Controls
39-2 Automatic Transmission Controls
39-3 Automatic Transmission Controls
See PowerDistribution,page 10-18. UNDER-HOODFUSE/RELAYBOX Circuit Index
40-1 Horns
40-2 Horns
Anti-Lock Brake System (ABS)
44-1 Anti-Lock Brake System (ABS)
44-2 Anti-Lock Brake System (ABS)
44-3 Anti-Lock Brake System (ABS)
44-4 Anti-Lock Brake System (ABS)
44-5 Anti-Lock Brake System (ABS)
44-6 Anti-Lock Brake System (ABS)
44-7 Anti-Lock Brake System (ABS)
Supplemental Restraint System (SRS)
47-1 Supplemental Restraint System (SRS)
47-2 Supplemental Restraint System (SRS)
47-3 Supplemental Restraint System (SRS)
47-4 Supplemental Restraint System (SRS)
47-5 Supplemental Restraint System (SRS)
Multiplex Control System
50-1 Multiplex Control System
50-2 Multiplex Control System
50-3 Multiplex Control System
50-4 Multiplex Control System
50-5 Multiplex Control System
HVAC
60-1 HVAC
60-2 HVAC
60-3 HVAC
60-4 HVAC
60-5 HVAC
Fans
63-1 Fans
63-2 Fans
Rear Window Defogger
64-1 Rear Window Defogger
64-2 Rear Window Defogger
64-3 Rear Window Defogger
Brake System Indicator Light
71-1 Brake System Indicator Light
71-2 Brake System Indicator Light
71-3 Brake System Indicator Light
Engine Oil Pressure Indicator Light
72-1 Engine Oil Pressure Indicator Light
72-2 Engine Oil Pressure Indicator Light
72-3 Engine Oil Pressure Indicator Light
Seat Belt, Lights-on, and Ignition Key Reminders
73-1 Seat Belt, Lights-on, and Ignition Key Reminders
73-2 Seat Belt, Lights-on, and Ignition Key Reminders
73-3 Seat Belt, Lights-on, and Ignition Key Reminders
Low Fuel Indicator Light
74-1 Low Fuel Indicator Light
74-2 Low Fuel Indicator Light
Gauge Assembly
80-1 Gauge Assembly
80-2 Gauge Assembly
80-3 Gauge Assembly
80-4 Gauge Assembly
80-5 Gauge Assembly
80-6 Gauge Assembly
80-7 Gauge Assembly
80-8 Gauge Assembly
80-9 Gauge Assembly
80-10 Gauge Assembly
80-11 Gauge Assembly
80-12 Gauge Assembly
80-13 Gauge Assembly
80-14 Gauge Assembly
Safety Indicator
84-1 Safety Indicator
84-2 Safety Indicator
84-3 Safety Indicator
A/T Gear Position Indicator
89-1 A/T Gear Position Indicator
Wiper/Washer How the Circuit Works Circuit Index
91-1 Wiper/Washer
91-2 Wiper/Washer
91-3 Wiper/Washer
91-4 Wiper/Washer
91-5 Wiper/Washer
100 Headlight Switch
100-1 Headlight Switch
100-2 Headlight Switch
100-3 Headlight Switch
100-4 Headlight Switch
100-5 Headlight Switch
100-6 Headlight Switch
100-7 Headlight Switch
100-8 Headlight Switch
100-9 Headlight Switch
100-10 Headlight Switch
100-11 Headlight Switch
100-12 Headlight Switch
100-13 Headlight Switch
100-14 Headlight Switch
100-15 Headlight Switch
100-16 Headlight Switch
100-17 Headlight Switch
110 Turn Signal and Hazard Warning Lights
110-1 Turn Signal and Hazard Warning Lights
110-2 Turn Signal and Hazard Warning Lights
110-3 Turn Signal and Hazard Warning Lights
110-4 Brake Lights
110-5 Brake Lights
110-6 License, Front Parking, Side Marker Lights,and Taillights
110-7 License, Front Parking, Side Marker Lights,and Taillights
110-8 License, Front Parking, Side Marker Lights,and Taillights
110-9 License, Front Parking, Side Marker Lights,and Taillights
110-10 Headlights and Fog Lights
110-11 Headlights and Fog Lights
110-12 Headlights and Fog Lights
110-13 Headlights and Fog Lights
110-14 Headlights and Fog Lights
110-15 Headlights and Fog Lights
110-16 Headlights and Fog Lights
110-17 Headlights and Fog Lights
110-18 Headlights
110-19 Headlights
110-20 Headlights
110-21 Headlights
110-22 Headlights
110-23 Headlights
110-24 Headlights
110-25 Headlights
110-26 Headlights
110-27 Headlights
110-28 Cornering Lights
110-29 Cornering Lights
110-30 Fog Lights
110-31 Back-Up Lights
Dash, Console, and Vanity Mirror Lights 114
Dash, Console, and Vanity Mirror Lights 114-1
Dash, Console, and Vanity Mirror Lights 114-2
Dash, Console, and Vanity Mirror Lights 114-3
Dash and Console Lights 114-4
Dash and Console Lights 114-5
Dash and Console Lights 114-6
Dash and Console Lights 114-7
Dash and Console Lights 114-8
From page 114-8. Dash and Console Lights Circuit Index
From page 114-8. Dash and Console Lights Circuit Index
Trunk Light 114-10
115 Entry Light Control System
115-1 Entry Light Control System
115-2 Entry Light Control System
115-3 Entry Light Control System
115-4 Entry Light Control System
115-5 Entry Light Control System
118 Trailer Lighting Connector
118-1 Trailer Lighting Connector
118-2 Trailer Lighting Connector
120 Power Windows
120-1 Power Windows
120-2 Power Windows
120-3 Power Windows
120-4 Power Windows
120-5 Power Windows
120-6 Power Windows
120-7 Power Windows
120-8 Power Windows
120-9 Power Windows
120-10 Power Windows
120-11 Power Windows
120-12 Power Windows
120-13 Power Windows
120-14 Power Windows
120-15 Power Windows
120-16 Power Windows
120-17 Power Windows
122 Moonroof
122-1 Moonroof
122-2 Moonroof
130 Power Door Locks/Keyless Entry
130-1 Power Door Locks/Keyless Entry
130-2 Power Door Locks/Keyless Entry
130-3 Power Door Locks/Keyless Entry
130-4 Power Door Locks/Keyless Entry
132 Immobilizer System
132-1 Immobilizer System
132-2 Immobilizer System
133 Security System
133-1 Security System
133-2 Security System
133-3 Security System
133-4 Security System
133-5 Security System
133-6 Security System
133-7 Security System
133-8 Security System
133-9 Security System
133-10 Security System
133-11 Security System
133-12 Security System
134 Trunk Opener
134-1 Trunk Opener
138 Interlock System
138-1 Interlock System
140 Power Seats
140-1 Power Seats
140-2 Power Seats
142 Automatic Dimming Mirror
142-1 Automatic Dimming Mirror
143 Driving Position Memory System (DPMS)
143-1 Driving Position Memory System (DPMS)
143-2 Driving Position Memory System (DPMS)
143-3 Driving Position Memory System (DPMS)
143-4 Driving Position Memory System (DPMS)
143-5 Driving Position Memory System (DPMS)
143-6 Driving Position Memory System (DPMS)
143-7 Driving Position Memory System (DPMS)
143-8 Driving Position Memory System (DPMS)
145 Seat Belt Tension Reducer
145-1 Seat Belt Tension Reducer
147 Seat Heater
147-1 Seat Heater
147-2 Seat Heater
147-3 Seat Heater
148 Power Mirror Defoggers
150 Stereo Sound System
150-1 Stereo Sound System
150-2 Stereo Sound System
150-3 Stereo Sound System
150-4 Stereo Sound System
150-5 Stereo Sound System
150-6 Stereo Sound System
150-7 Stereo Sound System
150-8 Stereo Sound System
150-9 Stereo Sound System
154 Clock (except Navigation)
155 Cigarette Lighter
155-1 Accessory Power Socket
156 Navigation System
156-1 Navigation System
156-2 Navigation System
156-3 Navigation System
156-4 Navigation System
156-5 Navigation System
156-6 Navigation System
157 HomeLink Remote Control System
159 OnStar System
159-1 OnStar System
159-2 OnStar System
1. Behind Front Grille
2. Behind Front Grille
3. Behind Front Grille
4. Behind Front Bumper (’96-’98)
5. Center Front of Engine
6. Center Front of Engine
7. Center Front of Engine
8. Top Left of Engine
9. Top Left of Engine
10. Top Left of Engine
11. Top Left of Engine
12. Top Right of Engine
13. Top Right of Engine
14. Top Right of Engine
15. Center Rear of Engine
16. Center Rear of Engine
17. Center Rear of Engine
18. Right Rear of Engine
19. Right Front of Engine Compartment
20. Right Front of Engine Compartment
21. Right Front of Engine Compartment
22. Left Front of Engine Compartment
23. Left Front of Engine Compartment
24. In Under-hood Relay Box A
25. In Under-hood Relay Box A
26. In Under-hood Relay Box C
27. In Under-hood Relay Box C
28. In Under-hood Relay Box C (‘96-‘97)
29. Front of Engine Compt. (Battery Tray Removed)
30. Left Side of Engine Compartment
31. Left Front Corner of Engine Compartment
32. Left Front Corner of Engine Compt. (’96-’98)
33. Left Side of Engine Compartment
34. In Under-hood Fuse/Relay Box
35. In Under-hood Fuse/Relay Box
36. Bottom of Under-hood Fuse/Relay Box
37. Bottom of Under-hood Fuse/Relay Box
38. Left Rear Corner of Engine Comp. (’96-’99)
39. Left Rear Corner of Engine Compartment
40. Left Rear Corner of Engine Compartment
41. Left Rear of Engine Compartment
42. Right Rear of Engine Compartment
43. Right Rear of Engine Compartment
44. Right Rear of Engine Compartment
45. Right Rear of Engine Compartment (’96-’99)
46. Rt. Rr. of Eng. Comp. (’96-’99 Shown, ’00-’04 Sim.)
47. Right Rear Corner of Engine Compartment (‘96-‘97)
48. Right Rear Corner of Engine Compartment
49. Right Rear Corner of Engine Compartment
50. In Under-hood Relay Box B (‘96-‘97)
51. Right Side of Engine Compartment
52. Right Side of Engine Compartment
53. Right Side of Engine Compartment
54. Under Cowl Cover
55. At Left Inner Fender (’96-’99)
56. At Left Inner Fender
57. At Right Inner Fender
58. Behind Left Front Wheel (Right Similar)
59. Behind Left Rear Wheel (Right Similar)
60. Lower Right Side of Radiator
61. Lower Center of Radiator
62. Lower Front of Engine
63. Lower Right Side of Engine Compartment
64. Lower Left Side of Engine
65. Right Side of Transmission
66. Left Side of Transmission
67. At Catalytic Converter (’96-’01)
68. At Right Side of Rear Cross Beam
69. Top Center of Dash
70. Right of Steering Column
71. Rear of Gauge Assembly (’96-’03)
72. Behind Left Kick Panel
73. Behind Left Kick Panel
74. Behind Left Kick Panel
75. Behind Left Kick Panel
76. Behind Left Kick Panel
77. Behind Left Kick Panel
78. Behind Left Kick Panel
79. Behind Left Kick Panel
80. Behind Left Kick Panel
81. Left of Steering Column
82. Left of Steering Column
83. Left of Steering Column
84. Underside of Steering Column
85. Underside of Steering Column
86. Underside of Steering Column
87. Underside of Steering Column
88. At Base of Steering Column
89. Underside of Steering Wheel
90. Right of Steering Column
91. Right of Steering Column
92. At Front Console Panel
93. Below Front Console Panel
94. Below Front Console Panel
95. Below Front Console Panel
96. Behind Climate Control and Audio Units (‘96-‘98)
97. Behind Climate Control Unit and Audio Unit
98. Right of Front Console, Carpet Pulled Back
99. Left Side of Glove Box
100. Below Right Side of Dash
101. Behind Glove Box
102. Behind Glove Box
103. Below Right Side of Dash
104. Below Right Side of Dash
105. Below Steering Column
106. Behind Right Kick Panel
107. Behind Right Kick Panel
108. Behind Right Kick Panel
109. Behind Right Side of Glove Box
110. Above Right Kick Panel (Left Similar)
111. Above Right Kick Panel
112. Below Right Side of Dash
113. At Left Sunvisor (Right Similar)
114. Center Front of Roof
115. Center Rear of Roof
116. Center Rear of Roof
117. Center Rear of Roof
118. Right Rear of Roof
119. At Right Rear Pillar
120. Center Rear of Roof
121. At Left Rear Pillar
122. Underside of Driver’s Seat
123. Underside of Driver’s Seat
124. Underside of Driver’s Seat
125. Underside of Driver’s Seat
126. Underside of Driver’s Seat
127. Inside Driver’s Seat-Back (Passenger’s Similar)
128. Underside of Front Passenger’s Seat (’96-’98)
129. Underside of Front Passenger’s Seat
130. Beneath Front Passenger’s Seat (’96-’98)
131. At Left Center Pillar (Right Similar)
132. At Left Center Pillar (Right Similar)
133. Below Left Rear Side Trim (Right Similar)
134. Behind Right Side of Rear Seat
135. Behind Center of Rear Seat
136. Driver’s Door
137. Driver’s Door
138. Driver’s Door
139. Driver’s Door (w/o Bose) (Frt. Pass. Similar)
140. Driver’s Door
141. Driver’s Door
142. Driver’s Door
143. Front Passenger’s Door (’97-’01)
144. Front Passenger’s Door
145. Front Passenger’s Door
146. Right Rear Door (Left Similar)
147. Right Rear Door (Left Similar)
148. Left Rear Corner of Trunk
149. Left Side of Trunk
150. Left Front Corner of Trunk
151. Left Front Corner of Trunk
152. Front of Trunk
153. Right Front Corner of Trunk
154. Right Side of Trunk
155. Right Rear Corner of Trunk (‘96-‘98)
156. Right Underside of Trunk Lid
157. Underside of Trunk Lid
158. Behind Right Kick Panel
159. Center of Dash
160. Left Front of Trunk (’96-’03)
161. Right Front of Trunk (’96-’03)
162. Left Front of Engine Compartment
163. Right Rear Corner of Engine Comp. (’98-’99)
164. In Under-hood Relay Box B (’98-’01)
165. Behind Left Side of Dash (’99-’01, ’02-’04 Canada)
166. Behind Front Grille (’99-’04)
167. Right Side of Engine Comp. (Left Sim.) (’99-’04)
168. Behind Left Kick Panel (Fuse Box Rem.) (’99-’04)
169. Behind Left Kick Panel (Back of Fuse Box) (’99-’04)
170. Right of Steering Column (’99-’04)
171. Center of Dash (Center Console Rem.) (’99-’04)
172. Behind Audio Unit (Front Cons. Rem.) (’99-’04)
173. Below Front Console Panel (’99-’04)
174. Underneath Driver’s Seat (Carpet Rem.) (’99-’04)
175. Underneath Front Passenger’s Seat (’99-’04)
176. Below Left Front Side Trim (Right Sim.) (’99-’04)
177. Left Side of Front Pass. Seat Back (’99-’04)
178. Underside of Front Pass. Seat (’99-’04)
179. Underside of Driver’s Seat (’99-’04)
180. Left Rear Corner of Trunk (Right Similar) (’99-’04)
181. Left Rear of Engine Compartment (’00-’04)
182. Right Rear of Engine Compartment (’00-’04)
183. Right Kick Panel (’00-’04)
184. Left Side of Front Pass. Footrest Area (’00-’04)
185. Top of Steering Column (’00-’04)
186. Behind Left Side of Rear Seat (’00-’04)
187. Left Rear Underside of Vehicle (’00-’04)
188. Left Rear Underside of Vehicle (’00-’04)
189. At Catalytic Converter (’02-’04)
190. In Under-hood Relay Box B (’02-’04)
191. Behind Left Kick Panel (’02-’04 USA)
192. Driver’s Door (’02-’04)
193. Front Passenger’s Door (’02-’04)
194. Rear View Mirror (Removed) (’02-’03 USA)
195. Behind Right Side of Rear Seat (’02-’04)
196. Behind Right Side of Rear Seat (’02-’04 USA)
197. Behind Right Side of Rear Seat (’02-’04 USA)
198. Behind Right Side of Rear Seat (’02-’04 USA)
199. Left of Steering Column (’04)
200. Behind Instrument Cluster (Behind Foam) (’04)
201. Behind Climate Control Unit (’04)
202. Behind Navigation Display Unit (’04)
203. Behind Front Ceiling Light (’04)
204. Front of Headliner (’04 USA)
205. Driver’s Seat Back (’04)
206. Left Side of Trunk (’04)
207. Left Rear of Trunk (’04)
208. Rear of Navigation Unit (’04)
209. Under Right Side of Rear Shelf (’04)
210. Under Left Side of Rear Shelf (’04)
211. Center Rear of Headliner (Light Removed) (’04)
212. Behind Gauge Assembly (’04)
213. Driver’s Door Panel (Front Pass. Similar) (’04)
214. Underside of Driver’s Seat (’04)
215. Center of Dash (’04)
216. Steering Wheel (’04)
218. Behind Audio Unit (’04)
engine mount control solenoid valve pigtails Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
– Orange– Below right side of dash– On main wire harness ABS Inspection Connector (’96-’97) Connector Views
’96-’98: Brake Light Failure Sensor(s) Connector Views
Dash Lights Brightness Controller Connector Views
’96-’97: Driver’s Seat Heater Switch Connector Views
’96-’97: Front Passenger’s Window Switch Connector Views
’96-’97: Front Passenger’s Seat Heater Switch Connector Views
’96-’97: Left Rear Window Switch Connector Views
’96-’97: Moonroof Close Relay Connector Views
’96-’97: Moonroof Open Relay Connector Views
– White– Center of dash– On main wire harness Rear Window Defogger Switch(Except ’00-’04 Navigation) Connector Views
’96-’97: Right Rear Window Switch Connector Views
’96-’97: TCS Switch (’96-’99) or VSA Off Switch (’00-’04) Connector Views
– Gray– Left rear corner of trunk– On rear wire harness Trailer Lighting Connector Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
C105 (Premium/Canada) Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
’96-’03: Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Keyless Receiver Unit (’96-’01) Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
’96-’03: Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Driver’s Power Seat Adjustment Switch Connector Views
– Green– Center rear of roof– On moonroof wire harness Moonroof Control Unit Connector Views
– Mounted to driver’s door panel Power Mirror Switch Connector Views
Circuit Index Connector Views
’99-’04: ’96-’98: Connector Views
Circuit Index Connector Views
’02-’04 USA: Except ’02-’04 USA: Connector Views
Circuit Index Connector Views
– Black– Below right side of dash– On main wire harness Fan Control Unit Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
C181 (’96-’97) Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
’96-’98: Automatic Lighting Control Unit Connector Views
– Blue– Right of steering column– On main wire harness Cruise Control Unit Connector Views
– Left front corner of trunk– On left side wire harness Daytime Running Lights Control Unit (Canada) Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
– Gray– Below ashtray– On main wire harness Data Link Connector (DLC) Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
– Yellow– Behind audio unit SRS Unit Connector Views
Circuit Index Connector Views
’00-’04 Canada: All except ’00-’04 Canada: Connector Views
Circuit Index Connector Views
’96-’03: Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
’00-’04: ’96-’99: Connector Views
Circuit Index Connector Views
Door Multiplex Control Unit Connector Views
– Center of dash– On main wire harness Navigation Display Unit Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
’98-’04: ’96-’97: Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Circuit Index Connector Views
Connector Views Terminal Numbering Circuit Index
Connector Views Terminal Numbering Circuit Index
Connector Views Terminal Numbering Circuit Index
’96-’98: Immobilizer Control Unit Connector Views
– Right of steering column PGM-FI Main Relay Connector Views
– Right front of engine 100. Ignition Control Module (ICM) Connector Views
– Right side of engine compartment 101. Spark Plug Voltage Detection Module Connector Views
Connector A 102. Front Passenger’s Power Seat Switch Connector Views
– Center of dash– On A/C wire harness 103. Climate Control Unit Connector Views
– Left front of trunk 104. Navigation Unit Connector Views
– Left front of trunk 104. Navigation Unit Connector Views
– Left front of trunk 104. Navigation Unit Connector Views
’96-’01: 105. Power Mirror Control Unit Connector Views
– Right front of trunk 106. Stereo Amplifier Connector Views
– Right front of trunk 106. Stereo Amplifier Connector Views
– Left front corner of trunk 107. TCS Control Unit (’96-’99) Connector Views
– Center of dash– On main wire harness 108. Audio Unit Connector Views
– Center of dash– On main wire harness 108. Audio Unit Connector Views
– Center of dash– On main wire harness 108. Audio Unit Connector Views
– Right of steering column 109. Steering Column Control Unit Connector Views
– Underside of driver’s seat 110. Power Seat Control Unit Connector Views
– Above right kick panel 111. ABS Control Unit (’96-’99) Connector Views
– Behind right kick panel 112. Passenger’s Multiplex Control Unit Connector Views
– Left side of dash– On dashboard wire harness 113. Gauge Assembly Connector Views
– Left side of dash– On dashboard wire harness 113. Gauge Assembly Connector Views
– Left side of dash– On dashboard wire harness 113. Gauge Assembly Connector Views
– Left side of dash– On dashboard wire harness 113. Gauge Assembly Connector Views
– On rear of under-dash fuse/relay box 114. Driver’s Multiplex Control Unit Connector Views
– Below right side of dash 115. Powertrain Control Module (PCM) Connector Views
– Below right side of dash 115. Powertrain Control Module (PCM) Connector Views
’96-’98 USA: 116. Combination Light Switch Connector Views
117. C484 (’97-’04 BOSE) Connector Views
118. C632 (’97-’04 BOSE) Connector Views
’96-’98: 119. Windshield Wiper/Washer Switch Connector Views
120. Steering Column Switch Connector Views
– Right rear of engine compartment 121. ABS Modulator Unit (’98-’99) Connector Views
122. C475 (’99-’04) Connector Views
’99-’01 and ’02-’04 Canada: 123. C411 (’99-’04) Connector Views
– Center of dashboard– On dashboard wire harness 124. Hazard Warning Switch Connector Views
125. Fog Light Switch (’99-’04 Navigation) Connector Views
Connector A – Left side of front passenger seat back Connector Views
127. VSA Modulator Control Unit (’00-’04) Connector Views
128. VSA Converter Unit (’00-’04) Connector Views
129. C487 (’00-’04) Connector Views
– Black– Left front of trunk– On right side wire harness 130. Yaw Rate/Lateral Acceleration Sensor (’00-’04) Connector Views
– Gray– Driver’s door– On driver’s door wire harness 131. C743 (’02-’04) Connector Views
132. Keyless Receiver Unit (’02-’04) Connector Views
– Gray– Rear view mirror– On roof wire harness (’02-’03 USA) Connector Views
– Gray– Driver’s door– On driver’ door wire harness 134. Power Window Control Unit (’02-’04) Connector Views
135. C638 Connector Views
Circuit Index Connector Views
Connector A 137. OnStar Control Unit (’02-’04 USA) Connector Views
Connector B 138. OnStar System Interface Unit (’02-’04 USA) Connector Views
139. C488 (’04) Connector Views
140. C439 (’04) Connector Views
Connector A 141. XM Satellite Radio Unit (’04) Connector Views
142. C677 (’04) Connector Views
Buttons and Microphone/HomeLink Unit (’04 USA) 143. OnStar Connector Views
203 Connector to Harness Index
203-1 Connector to Harness Index
203-2 Connector to Harness Index
203-3 Connector to Harness Index
203-4 Connector to Harness Index
203-5 Connector to Harness Index
203-6 Connector to Harness Index
203-7 Connector to Harness Index
203-8 Connector to Harness Index
203-9 Connector to Harness Index
203-10 Connector to Harness Index
203-11 Connector to Harness Index
203-12 Connector to Harness Index
203-13 Connector to Harness Index
203-14 Connector to Harness Index
203-15 Connector to Harness Index
203-16 Connector to Harness Index
203-17 Connector to Harness Index
203-18 Connector to Harness Index
203-19 Connector to Harness Index
203-20 Connector to Harness Index
203-21 Connector to Harness Index
203-22 Connector to Harness Index
203-23 Connector to Harness Index
203-24 Connector to Harness Index
203-25 Connector to Harness Index
203-26 Connector to Harness Index
203-27 Connector to Harness Index
203-28 Connector to Harness Index
203-29 Connector to Harness Index
203-30 Connector to Harness Index
203-31 Connector to Harness Index
203-32 Connector to Harness Index
203-33 Connector to Harness Index
203-34 Connector to Harness Index
203-35 Connector to Harness Index
203-36 Connector to Harness Index
203-37 Connector to Harness Index
203-38 Connector to Harness Index
203-39 Connector to Harness Index
203-40 Connector to Harness Index
205 Engine/Powertrain Control Module Terminal Arrangement
205-1 Engine/Powertrain Control Module Terminal Arrangement
205-2 Engine/Powertrain Control Module Terminal Arrangement
205-3 Engine/Powertrain Control Module Terminal Arrangement
205-4 Engine/Powertrain Control Module Terminal Arrangement
205-5 Engine/Powertrain Control Module Terminal Arrangement
205-6 Engine/Powertrain Control Module Terminal Arrangement
205-7 Engine/Powertrain Control Module Terminal Arrangement
205-8 Engine/Powertrain Control Module Terminal Arrangement
Circuit Index
( ) Request for ETM Change or Correction AMERICAN HONDA MOTOR CO., INC.ATTENTION
Connector View Component Connector View Index Connector Views
1996-2004 RL Electrical Troubleshooting Manual
Connector Identification and Wire Harness Routing Index
. You’ll need to know what they mean before you can use How To Use This Manual Circuit Index
Circuit Schematics How To Use This Manual Circuit Index
Power Distribution Schematics How To Use This Manual Circuit Index
Power Distribution Schematics How To Use This Manual Circuit Index
Ground Distribution Schematics How To Use This Manual Circuit Index
Component Locations How To Use This Manual Circuit Index
How To Use This Manual Connector Views
Connector View In-line Connector View Index Connector Views
In this manual:
Wire Color Abbreviations How To Use This Manual Circuit Index
Connectors – “C” How To Use This Manual Circuit Index
Switches How To Use This Manual Circuit Index
Terminal Numbering System Connector Views Circuit Index
Five-Step Troubleshooting How To Use This Manual Circuit Index
Troubleshooting Precautions Test Equipment How To Use This Manual
Troubleshooting Tests How To Use This Manual Circuit Index
Troubleshooting Tests How To Use This Manual Circuit Index
Testing for a Short with a Self-PoweredTest Light or DVOM How To Use This Manual Circuit Index
4. Turn on the short finder. This creates a Troubleshooting Tests How To Use This Manual
Under–hood Emissions Control Label Chassis and Paint Codes General Information
Specifications
Severe Conditions Lubrication Points Maintenance
Engine Electrical
Engine Removal/Installation
Cylinder Head/Valve Train
Engine Block
Engine Lubrication
Intake Manifold/Exhaust System
Cooling
Fuel and Emissions
Automatic Transmission
. . . . . . . . . . . . . . . . . . . . . . Special Tools Differential
Intermediate Shaft Special Tools Driveshafts
Steering
Suspension
Brakes
Body
HVAC (Heating, Ventilation and Air Conditioning)
Body Electrical
Body Electrical (Cont’d)
Restraints
Vehicle Identification Number Transmission Number 2002 Model Chassis and Paint Codes
Revised Component Terms
'00 and Earlier Models '01 and Later Models
Standards and Service Limits Table of Contents Main Menu
Engine Block — Table of Contents Main Menu
Section 10 Cooling — Standards and Service Limits
Section 15 Differential — Standards and Service Limits
Suspension — Section 17 Steering —
Section 22 Air Conditioning — Standards and Service Limits
Main Menu Design Specifications
(cont'd) Design Specifications
Main Menu Body Specifications
4-22
Table of Contents Main Menu
11-153 4-33 , 17-15
reliability. Table of Contents Main Menu
Main Menu Special Tools
Troubleshooting Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
DTC 83: VSA Inhibition Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
Neutral Position Check and Memorizing Steering Angle Sensor
Memorizing Neutral Position Check and Memorizing (cont'd) Steering Angle Sensor
diately with water. Removal/Installation VSA Modulator-Control Unit
Main Menu Precharge Brake Line Bleeding
1. Carefully remove the rearview mirror base lower Rearview Mirror Removal - with OnStar System Table of Contents
Engine Compartment Relay and Control Unit Locations Table of Contents
Component Location Index Power Door Locks Table of Contents
Main Menu Table of Contents
Keyless Receiver Unit Input Test ('02 Model) Power Door Locks Table of Contents
Test condition Cavity Wire Table of Contents
Transmitter Test ('02-04 Models) Power Door Locks Table of Contents
Power Windows Table of Contents Main Menu
Descriptions Power Windows Table of Contents
Driver's Window Motor Test ('02-04 Models)
Control Unit Input Test Power Windows Table of Contents
Cavity Wire Table of Contents Main Menu
Driver's Window Switch Test Power Windows Table of Contents
Description ('02-04 Model USA) Automatic Inside Dimming Mirror Table of Contents
Test/Replacement ('02-04 Model USA)
Audio Unit Terminals Stereo Sound System Table of Contents
Cavity Wire Connects to Output (Right front +)
OnStar System ('02-03 Models USA)
Description Table of Contents
OnStar System ('02 Model USA) Table of Contents Main Menu
Emergency call operation: Button/Item Emergency button OnStar button
Troubleshooting OnStar System ('02 Model USA) Table of Contents
OnStar Control Unit Input Test
OnStar Control Unit Input Test (cont'd) OnStar System ('02 Model USA) Table of Contents
Reconnect the connectors from the unit Table of Contents Main Menu
OnStar System Interface Unit Input Test OnStar System ('02 Model USA) Table of Contents
Disconnect the connectors from the unit Cavity Wire Test condition Test: Desired result Possible
OnStar System ('02 Model USA) Table of Contents Main Menu
Disconnect the connector from the unit Cavity Wire Test condition Test: Desired result Possible
OnStar Buttons and Microphone Input Test OnStar System Table of Contents
Cellular Phone Antenna Replacement Table of Contents Main Menu
- Vehicle Identification Number 2003 Model Chassis and Paint Codes
Engine and Evaporative Families Emission Group Identification(2003 model) Under-hood Emissions Control Label
Parts Marking
Section 4 Engine Electrical — Standards and Service Limits
- Engine Block — Section 7 Engine Lubrication — Section 8
Section 10 Cooling — Standards and Service Limits
Section 14 Automatic Transmission — Standards and Service Limits
Section 14 Automatic Transmission (cont'd) —
Section 14 Automatic Transmission (cont'd) — Standards and Service Limits
Section 14 Automatic Transmission (cont'd) —
Section 14 Automatic Transmission (cont'd) — Standards and Service Limits
Section 15 Differential — Standards and Service Limits
Suspension — Section 17 Steering —
Section 22 Air Conditioning — Standards and Service Limits
Main Menu Design Specifications
Main Menu Design Specifications
Main Menu Body Specifications
Electrical Connections System Description Table of Contents
Main Menu Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
Powertrain Control Module Terminal Arrangement Troubleshooting Table of Contents
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
PCM CONNECTOR C (12P) Table of Contents
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
PCM CONNECTOR E (26P) Table of Contents
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
Lining Surface Break-in Parking Brake
2004 Model Chassis and Paint Codes
(2004 model) Emission Group Identification Under-hood Emissions Control Label
Standards and Service Limits Table of Contents Main Menu
Engine Lubrication — Section 7 Engine Block —
Section 10 Cooling — Standards and Service Limits
Section 14 Automatic Transmission — Standards and Service Limits
Section 14 Automatic Transmission (cont'd) —
Section 14 Automatic Transmission (cont'd) — Standards and Service Limits
Automatic Transmission (cont'd) — Section 14
Section 14 Automatic Transmission (cont'd) — Standards and Service Limits
Section 15 Differential — Standards and Service Limits
Brakes — Section 19 Suspension — Section 18
Section 22 Air Conditioning — Standards and Service Limits
Main Menu Design Specifications
(cont'd) Design Specifications
Main Menu Body Specifications
10-5
For Canadian models: Follow the Severe Conditions Maintenance Schedule on page 3-4 d 3-5. Table
15-4
NOTE: If the vehicle is driven OCCASIONALLY under a "severe" condition, you should follow the Norma
Special Tools Table of Contents Main Menu
Electrical Connections System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
Electrical Connections (cont'd) System Description Table of Contents
(cont'd) Table of Contents
System Connectors [Engine Compartment] System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
System Connectors [Engine Compartment] (cont'd) System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
System Connectors [Dash and Floor] System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
System Connectors [Dash and Floor] (cont'd) System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
System Connectors [Dash and Floor] (cont'd) System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
System Connectors [Dash and Floor] (cont'd) System Description Table of Contents
and YEL/BLK Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
Diagnostic Trouble Code (DTC) Chart Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
(MIL indication) P0401 (80)* P0404 (12) P0406 (12)
Troubleshooting Table of Contents Main Menu
(MIL indication) P1386 (59) P1387 (59) P1456 (90)*
Diagnostic Trouble Code (DTC) Chart (cont'd) Troubleshooting Table of Contents
Engine Coolant Temperature (ECT) Sensor Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Primary Heated Oxygen Sensor (HO2S) (Sensor 1)
Primary Heated Oxygen Sensor (HO2S) (Sensor 1) (cont'd) PGM-FI System Table of Contents
Main Menu Table of Contents
PGM-FI System Table of Contents Main Menu
Main Menu Table of Contents
Primary Heated Oxygen Sensor (HO2S) (Sensor 1) (cont'd) PGM-FI System Table of Contents
Bank (Bank 1)]. Fuel Supply System Table of Contents
Fuel Supply System (cont'd) PGM-FI System Table of Contents
Random Misfire
Misfire Detected in One Cylinder PGM-FI System Table of Contents
Troubleshooting Flowchart Table of Contents Main Menu
Misfire Detected in One Cylinder (cont'd) PGM-FI System Table of Contents
— Compression
Position (CMP) (Cylinder Position (CYP)) sensor 1. PGM-FI System Table of Contents
Main Menu Table of Contents
PCM Internal Circuit PGM-FI System Table of Contents
DTC P1486 can set occasionally when the hood is opened. Thermostat Table of Contents
Barometric Pressure (Baro) Sensor PGM-FI System Table of Contents
Main Menu Table of Contents
MIL Circuit Troubleshooting PGM-FI System Table of Contents
Main Menu Table of Contents
MIL Circuit Troubleshooting (cont'd) PGM-FI System Table of Contents
(From page Table of Contents Main Menu
MIL Circuit Troubleshooting (cont'd)
Main Menu Table of Contents
Idle Control System Table of Contents Main Menu
(From page Table of Contents Main Menu
Idle Control System Table of Contents Main Menu
Main Menu Table of Contents
Idle Air Control (IAC) Valve Idle Control System Table of Contents
Brake Pedal Position Switch Signal
Exhaust Gas Recirculation (EGR) System (cont'd) Emission Control System Table of Contents
Emission Control System Table of Contents Main Menu
(From page Table of Contents Main Menu
Exhaust Gas Recirculation (EGR) System (cont'd) Emission Control System Table of Contents
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
Description Evaporative Emission (EVAP) Controls Table of Contents
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Main Menu Table of Contents
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
VACUUMPUMP/GAUGE, 0-30 in.Hg Table of Contents Main Menu
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
11-101
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
(From page Table of Contents Main Menu
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Symptom-to-Component Chart Table of Contents Main Menu
Solenoid Valve A Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Solenoid Valve B Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Electrical Troubleshooting Table of Contents Main Menu
14-9
Switch (Short) Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Switch (Open) Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Electrical Troubleshooting Table of Contents
4. Remove the sunvisor and holder from each side. Headliner Table of Contents
6. Remove the clips and roof trim, detach the rear clips, then remove the headliner. 7. Remove th
Seat
Power Lumbar Support Replacement
Power Lumbar Support Replacement(cont'd) Front Seat Table of Contents
Front Seat Table of Contents Main Menu
4. Release the hooks of the reinforceing cloth from the seat-back frame. 5. Remove the headrest a
Seat Cover Replacement (cont'd) Front Seat Table of Contents
20-8
Trunk Lid Hinge Cover
Gauge/Terminal Location Index Gauge Assembly Table of Contents
Audio System 23-35
Audio Amplifier Terminals Audio System Table of Contents
Audio Unit Terminals
XM Receiver Terminals Audio System Table of Contents
Audio System Table of Contents Main Menu
Component Location Index OnStar System Table of Contents
OnStar System Interface Unit Input Test OnStar System Table of Contents
Main Menu Table of Contents
OnStar System Table of Contents Main Menu
1. Remove the rear ceiling light. Cellular Phone Antenna Replacement Table of Contents
Component Location Index Lumbar Support System Table of Contents
Switch Test/Replacement Lumbar Support System Table of Contents
Component Location Index
General Troubleshooting Information Navigation System Table of Contents
Muting Logic Voice Control Limitations LCD Display Unit Limitations Symptom Duplication
Symptom Troubleshooting Index Navigation System Table of Contents
Navigation Unit Inputs and Outputs for Connector A (20P) System Description Table of Contents
System Description (cont'd) Navigation System Table of Contents
23-9
System Description (cont'd) Navigation System Table of Contents
Display Unit Inputs and Outputs for Connector A (5P)
System Description (cont'd) Navigation System Table of Contents
Main Menu Table of Contents
System Description (cont'd) Navigation System Table of Contents
System Diagram Table of Contents
System Description (cont'd) Navigation System Table of Contents
Yaw Rate SensorThe yaw rate sensor (located in the navigation unit) detects the direction change (a
System Description (cont'd) Navigation System Table of Contents
GlossaryThe following is a glossary of terms pertaining to the Voice Recognition Navigation System.
System Description (cont'd) Navigation System Table of Contents
Definition and speedometer.
Symptom Troubleshooting
Navigation System Table of Contents Main Menu
6. Check for continuity between the appropriate termi- nals of navigation unit connector A (20P) a
Picture has lines/other issues
Symptom Troubleshooting (cont'd) Navigation System Table of Contents
Navigation System Table of Contents Main Menu
- +
Symptom Troubleshooting (cont'd) Navigation System Table of Contents
Symptom Troubleshooting (cont'd) Navigation System Table of Contents
Voice guidance cannot be heard
Navigation System Table of Contents Main Menu
Voice control does not work Cursor constantly leaves road
23-36
Display day/night mode does not work System locks up constantly
23-38
23-39
Navigation System Table of Contents Main Menu
Monitor Check
System Diagnosis Mode (cont'd) Navigation System Table of Contents
Unit Check
System Diagnosis Mode (cont'd) Navigation System Table of Contents
Car Status
System Diagnosis Mode (cont'd) Navigation System Table of Contents
Yaw Rate
System Diagnosis Mode (cont'd) Navigation System Table of Contents
Log DataThis screen allows factory to collect log data to trou- bleshoot navigation system issues.
Navigation System Table of Contents Main Menu
Version
DVD-ROM Replacement Navigation System Table of Contents
Navigation Unit Removal/Installation GPS Antenna Removal/Installation
Voice Control Switch Navigation System Table of Contents
Engine
1996–04 3.5RL Main Menu
Chassis and Paint Codes Table of Contents Main Menu
TYPE F G-79P
Chassis and Paint Codes Table of Contents Main Menu
TYPE F G-97P
2000 Model Chassis and Paint Codes Table of Contents
Chassis and Paint Codes Table of Contents Main Menu
Identification Number Locations
SRS WARNING(HOOD) Caution Label Locations Table of Contents
Caution Label Locations Table of Contents Main Menu
SRS
(cont'd) Caution Label Locations Table of Contents
Emission Group Identification(1997 model) Under-hood Emissions Control Label Table of Contents
Emission Group Identification(1998 model) Under-hood Emissions Control Label Table of Contents
Emission Group Identification(1999 model) Engine and Evaporative Families
Emission Group Identification Under-hood Emissions Control Label Table of Contents
Emission Group Identification (2001 model) Engine and Evaporative Families
Lift and Support Points
Floor Jack
Towing
Handling of Special Nuts and Bolts Service Precautions Table of Contents
Engine Electrical — Standards and Service Limits Table of Contents
Engine Lubrication — Section 8 Engine Block — Section 7
Cooling — Standards and Service Limits Table of Contents
Differential — Standards and Service Limits Table of Contents
Section 17 Steering — Table of Contents
Air Conditioning — Standards and Service Limits Table of Contents
Design Specifications Table of Contents
(cont'd) Design Specifications Table of Contents
Body Specifications Table of Contents
Lubrication Points
NOTE: Lubricate all hinges, latches, and locks once a year. In corrosive areas, more frequent lubr
15-4 Table of Contents
For Canadian models: Table of Contents Main Menu
8-4, 8-5 8-4, 10-5 22-85 Table of Contents
reliability. Table of Contents Main Menu
do not apply. Table of Contents Main Menu
18-3, 18-21, 18-22 Table of Contents Main Menu
4-33, 17-15, Table of Contents Main Menu
reliability. Table of Contents Main Menu
do not apply. Table of Contents Main Menu
Table of Contents Main Menu
8-4, 8-5 Table of Contents Main Menu
16-3 19-28 14-108, 15-4, 10-2
Ref. No. Special Tools Table of Contents
Component Location Index Starting System Table of Contents
Starter Test
Starter Test (cont'd) Starting System Table of Contents
Starter Replacement Starting System Table of Contents
10. Remove the front mount mounting bolts (see section 5 11. Attach the chain hoist to the engin
Starter Overhaul Starting System Table of Contents
Starter Solenoid Test Starter Field Winding Test
Starting System Table of Contents Main Menu
Check for mica depth. If necessary, undercut the mica with a hacksaw blade to achieve proper depth
Starter Brush Holder Test Starting System Table of Contents
Planetary Gear Inspection Overrunning Clutch Inspection
Overrunning Clutch Removal Starting System Table of Contents
Performance Test
Component Location Index Ignition System Table of Contents
Ignition Timing Inspection Ignition System Table of Contents
Idle Speed Check Noise Condenser Capacity Test
Ignition System Table of Contents Main Menu
Ignition Coil Test
Spark Plug Inspection Ignition System Table of Contents
Component Location Index Charging System Table of Contents
Troubleshooting Table of Contents
Troubleshooting (cont'd) Charging System Table of Contents
Main Menu Table of Contents
Troubleshooting (cont'd) Charging System Table of Contents
Alternator Replacement
Charging System Table of Contents Main Menu
Rectifier Test Alternator Brush Inspection
Rotor Slip Ring Test Charging System Table of Contents
Alternator Belt Inspection and Adjustment
Charging System Table of Contents Main Menu
Component Location Index Cruise Control Table of Contents
Control Unit Input Test Table of Contents Main Menu
Cruise Control Table of Contents Main Menu
Set/Resume/Cancel Switch Test/Replacement
Set/Resume/Cancel Switch Test/Replacement (cont'd) Cruise Control Table of Contents
Main Switch Test Brake Pedal Position Switch Test
Actuator Solenoid Test Cruise Control Table of Contents
Actuator Test
Cruise Control Table of Contents Main Menu
Actuator Cable Adjustment
Ref. No. Special Tools Table of Contents
3. Make sure you have the anti-theft code for the radio, Engine Removal/Installation Table of Contents
Removal (cont'd) Engine Removal/Installation Table of Contents
12. Remove the vacuum hose, then remove the clamp from the under-hood fuse/relay box. VACUUMHOSE
Removal (cont'd) Engine Removal/Installation Table of Contents
22. Disconnect the spark plug voltage detection module connector, and remove the engine ground cab
Removal (cont'd) Engine Removal/Installation Table of Contents
39. Disconnect the compressor clutch connector, then Table of Contents Main Menu
Removal (cont'd) Engine Removal/Installation Table of Contents
Main Menu Table of Contents
Removal (cont'd) Engine Removal/Installation Table of Contents
62. Separate the right engine mount bracket from the right engine mount, then remove the vacuum ho
Installation Engine Removal/Installation Table of Contents
Engine Installation: Install the engine in the reverse order of removal.Reinstall the mount bolts/
Installation (cont'd) Engine Removal/Installation Table of Contents
Mount and Bracket Bolts/Nuts Torque Value Specifications:10 x 1.25 mm bolts/nuts: 38 N-m (3.9 kgf-m
Component Location Index Engine Mount Control System Table of Contents
Troubleshooting Flowchart Engine Mount Control System Table of Contents
Main Menu Table of Contents
Diaphragm Actuator Test Engine Mount Control System Table of Contents
Ref. No. Special Tools Table of Contents
Crankshaft Pulley and Pulley Bolt
Illustrated Index Timing Belt and Balancer Belt Table of Contents
Timing Belt
Balancer Belt
Tension Adjustment
6. Loosen the adjusting bolt, locknut and mounting Timing Belt and Balancer Belt Table of Contents
9. Remove the breather hose and vacuum hoses. BREATHERHOSE VACUUM HOSES
Removal (cont'd) Timing Belt and Balancer Belt Table of Contents
Timing Belt and Balancer Belt Table of Contents Main Menu
4. Set the camshaft pulleys so that the No. 1 piston is at TDC. Align the TDC marks on the camshaf
Installation (cont'd) Timing Belt and Balancer Belt Table of Contents
22. Check that the crankshaft pulley and camshaft pul- leys are at TDC. CRANKSHAFT PULLEY: LOWER
CKP/CYP Sensor
Cylinder Heads Table of Contents Main Menu
Illustrated Index (cont'd) Cylinder Heads Table of Contents
Main Menu Table of Contents
Cylinder Heads Table of Contents Main Menu
12. Remove the vacuum hoses, then remove the clamp from the under-hood fuse/relay box (see page
Cylinder Heads Table of Contents Main Menu
24. Remove the six ignition coils from the left and right cylinder head covers. 25. Remove the va
Removal (cont'd) Cylinder Heads Table of Contents
33. Remove the TCS control valve upper and lower brackets (see page 6-8 34 Disconnect the TCS t
Removal (cont'd) Cylinder Heads Table of Contents
Rocker Arm Assembly Table of Contents Main Menu
NOTE:• To prevent damage to the valves or rocker arm assem- Rocker Arm Assembly Table of Contents
Camshaft
4. Remove the bolts, then remove the camshaft hold- ers from the cylinder head. 5. Lift the camsh
Rocker Arms and Shafts
3. Install the valve guide seal remover. Valves, Valve Springs and Valve Seals Table of Contents
Valves, Valve Springs and Valve Seals
NOTE: If camshaft-to-holder oil clearance (see page Cylinder Heads Table of Contents
Valve Movement Valve Guides Table of Contents
Valve Seats
Valve Guides Table of Contents Main Menu
Replacement (cont'd) Valve Guides Table of Contents
NOTE: For new valve guides only. Valve Guides Table of Contents
Installation Valves, Valve Springs and Valve Seals Table of Contents
Hydraulic Tappets
Camshafts/Rocker Arms andCamshaft Seals
2. Apply liquid gasket to the head mating surfaces of the No. 1 and the No. 5 camshaft holders. Ap
Installation Cylinder Heads Table of Contents
Installation (cont'd) Cylinder Heads Table of Contents
8. When installing the cylinder head cover, hold the head cover gasket in the groove by placing yo
Installation (cont'd) Cylinder Heads Table of Contents
7-307-77-22, 7-307-22, 7-30 Special Tools Table of Contents
6 x 1.0 mm Illustrated Index Table of Contents
Illustrated Index Table of Contents Main Menu
Main Menu Table of Contents
Illustrated Index Table of Contents Main Menu
Drive Plate Connecting Rod andCrankshaft
Main Bearings
Connecting Rod Bearings
Pistons and Crankshaft Table of Contents Main Menu
5. Remove the balancer shaft holder (see page 7-3 6. Remove the oil pan assembly. 7. Remove the
Pistons and Crankshaft Table of Contents Main Menu
Crankshaft Table of Contents Main Menu
1. Check the piston for distortion or cracks. Inspection Table of Contents
Cylinder Block Table of Contents Main Menu
Bore Honing Cylinder Block Table of Contents
1. Apply engine oil to the piston pin snap rings, and Piston Pins Table of Contents
3. Heat the piston and connecting rod assembly to approximately 158°F (70°C), then remove the pist
Connecting Rods
Inspection Piston Pins Table of Contents
1. Install a piston pin snap ring. Installation Table of Contents
Piston Rings Table of Contents Main Menu
Ring-to-Groove Clearance
Alignment
Alignment (cont'd) Piston Rings Table of Contents
Crankshaft Oil Seal
1. Install the ring compressor, check that the bearing Installation Table of Contents
Installation Crankshaft Table of Contents
Line up the mark wheninstalling the connecting THRUST WASHERS 5. Install the piston/connecting ro
Installation (cont'd) Crankshaft Table of Contents
12. Install the oil pump with new O-rings. NOTE:• Apply a light coat of oil to the crankshaft and
Installation (cont'd) Crankshaft Table of Contents
20. Align the maintenance hole and the balancer shaft hole. Insert a 6 mm bolt that is at least 45
Crankshaft Oil Seals
Tool Number Special Tools Table of Contents
Illustrated Index Table of Contents Main Menu
Inspection Engine Oil Table of Contents
Engine Oil Table of Contents Main Menu
The numbers in the middle of the API Service label tellyou the oil's SAE viscosity or weight. Selec
Replacement Oil Filter Table of Contents
Replacement (cont'd) Oil Filter Table of Contents
Oil Pressure Switch Oil Pressure
Engine removal is not required in this procedure. Table of Contents Main Menu
20. Disconnect the extension shaft from the differential with the special tool. 18. Remove the le
O-RINGSReplace. Installation Table of Contents
3. Install the differential assembly. Select the appropriate 26 mm shim whenever theoil pan or the
Overhaul Oil Pump Table of Contents
Removal/lnspection/lnstallation
Removal/lnspection/lnstallation (cont'd) Oil Pump Table of Contents
11. Check the housing-to-outer rotor radial clearance. If the housing-to-outer rotor radial cleara
Removal/lnspection/lnstallation (cont'd) Oil Pump Table of Contents
31. Remove the 6 mm bolt. Install the sealing bolt in the maintenance hole. Use a new washer. App
Main Menu Special Tools
Intake Manifold
Exhaust Manifold
Exhaust Pipe and Muffler
TWC
HO2S
Secondary HO2S: 1. Move the front passenger's seat forward. Pull the carpet back to expose the se
Illustrated Index Radiator Table of Contents
Main Menu Table of Contents
Replacement Radiator Table of Contents
Engine Coolant Refilling and Bleeding
Radiator Table of Contents Main Menu
Cap Testing Testing
Replacement Thermostat Table of Contents
Testing
Water Pump
Inspection Replacement
Component Location Index Fan Controls Table of Contents
Troubleshooting Fan Controls Table of Contents
Fan Motor Testing Radiator Fan Control Sensor Testing
Engine Coolant Temperature (ECT) Gauge
For additional 2004 information, refer to page Special Tools Table of Contents
Component Locations Table of Contents Main Menu
Index (cont'd) Component Locations Table of Contents
For Troubleshooting of DTC related components, see chart on page 11-53 ('00-'03 models
Index (cont'd) Component Locations Table of Contents
'96-99 models: For Troubleshooting of DTC related components, see chart on page 11-53
Component Locations Table of Contents Main Menu
System Description Table of Contents Main Menu
Vacuum Connections (cont'd) System Description Table of Contents
For Troubleshooting of DTC related components, see chart on page 11-53
Vacuum Connections (cont'd) System Description Table of Contents
'00 - 01 models: Table of Contents
System Description Table of Contents Main Menu
*1: '96-99 models*2: '00-01 models
Electrical Connections (cont'd) System Description Table of Contents
Table of Contents Main Menu
System Description Table of Contents Main Menu
(From page Table of Contents Main Menu
Electrical Connections (cont'd) System Description Table of Contents
Table of Contents Main Menu
System Description Table of Contents Main Menu
Table of Contents Main Menu
System Description Table of Contents Main Menu
Table of Contents Main Menu
System Description Table of Contents Main Menu
Table of Contents Main Menu
System Description Table of Contents Main Menu
Connector with male terminals (double outline): View from terminal sideConnector with female termin
System Description Table of Contents Main Menu
and YEL/BLK Table of Contents Main Menu
System Description Table of Contents Main Menu
*1: '00 - 01 models Table of Contents Main Menu
System Connectors [Dash and Floor] (cont'd) System Description Table of Contents
*: Canada Table of Contents Main Menu
System Description Table of Contents Main Menu
•: with TCS*1: with VSA Table of Contents Main Menu
System Description Table of Contents Main Menu
*1: '96 - 99 models*2: '00 - 01 models Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
II. Powertrain Control Module (PCM) Reset Procedure NOTE: The PCM memory setting is needed after r
Troubleshooting Table of Contents Main Menu
How to Use the Backprobe Sets Connect the backprobe adapters to the stacking patch cords, and conn
Troubleshooting Table of Contents Main Menu
PCM Data
Troubleshooting Procedures (cont'd) Troubleshooting Table of Contents
Powertrain Control Module Terminal Arrangement
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
11-49
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Powertrain Control Module Terminal Arrangement (cont'd) Troubleshooting Table of Contents
connected. Diagnostic Trouble Code (DTC) Chart Table of Contents
Diagnostic Trouble Code (DTC) Chart (cont'd) Troubleshooting Table of Contents
*2: These DTCs require two "trips" or two driving cycles unless the SCS service connector is connec
Diagnostic Trouble Code (DTC) Chart (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
System Description (cont'd) PGM-FI System Table of Contents
How to Set Readiness Codes
How to Set Readiness Codes (cont'd) PGM-FI System Table of Contents
MIL Circuit Troubleshooting
MIL Circuit Troubleshooting (cont'd) PGM-FI System Table of Contents
(From page Table of Contents Main Menu
MIL Circuit Troubleshooting (cont'd) PGM-FI System Table of Contents
(From page Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Manifold Absolute Pressure (MAP) Sensor
PGM-FI System Table of Contents Main Menu
Manifold Absolute Pressure (MAP) sensor. Table of Contents Main Menu
System
expected. Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Intake Air Temperature (IAT) sensor circuit. Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Engine Coolant Temperature (ECT) Sensor Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
The scan tool indicates Diagnostic Trouble Code (DTC) P0118: A high voltage (low temperature) probl
PGM-FI System Table of Contents Main Menu
*: '00 - 01 models Table of Contents
PGM-FI System Table of Contents Main Menu
The scan tool indicates Diagnostic Trouble Code (DTC) P1121: Throttle Position (TP) lower than expe
PGM-FI System Table of Contents Main Menu
Main Menu Table of Contents
PGM-FI System Table of Contents Main Menu
The scan tool indicates Diagnostic Trouble Code (DTC) P0133: A slow response problem in the Right P
PGM-FI System Table of Contents Main Menu
Oxygen Sensor (HO2S) (Sensor 2) circuit. Table of Contents Main Menu
Secondary Heated Oxygen Sensor (HO2S) (Sensor 2) (cont'd) PGM-FI System Table of Contents
Heated Oxygen Sensor (HO2S) Heater
PGM-FI System Table of Contents Main Menu
Fuel Supply System Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Knock Sensor
PGM-FI System Table of Contents Main Menu
Troubleshooting Flowchart Table of Contents Main Menu
Misfire Detected in One Cylinder (cont'd) PGM-FI System Table of Contents
(From page Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
Back up Circuit
PGM-FI System Table of Contents Main Menu
(From page Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
(From page Table of Contents Main Menu
Crankshaft Position/Cylinder Position (CKP/CYP) Sensor PGM-FI System Table of Contents
(From page Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
circuit. Table of Contents Main Menu
PGM-FI System Table of Contents Main Menu
PCM Internal Circuit
Idle Control System Table of Contents Main Menu
Idle Control System Table of Contents Main Menu
Idle Control System Table of Contents Main Menu
Idle Air Control (IAC) Valve
Idle Control System Table of Contents Main Menu
Main Menu Table of Contents
Idle Control System Table of Contents Main Menu
Starter Switch Signal
Idle Control System Table of Contents Main Menu
(From page Table of Contents Main Menu
Idle Control System Table of Contents Main Menu
Idle Air Control Thermal Valve
Idle Control System Table of Contents Main Menu
6. Turn the ignition switch OFF. 7. Reconnect the 2P connector on the IAC valve, then do the PCM
PCM Memory Setting
Fuel Supply System Table of Contents Main Menu
Main Menu Table of Contents
Fuel Lines (cont'd) Fuel Supply System Table of Contents
Fuel Tube/Quick-Connect Fittings
Fuel Tube/Quick-Connect Fittings (cont'd) Fuel Supply System Table of Contents
Before connecting a new fuel tube/quick-connect fitting assembly, remove the old retainer from the
Fuel Supply System Table of Contents Main Menu
Injectors
Fuel Supply System Table of Contents Main Menu
11-135
Fuel Supply System Table of Contents Main Menu
No. 1 VACUUM HOSE Table of Contents Main Menu
Fuel Supply System Table of Contents Main Menu
Fuel Pump Relay
Fuel Supply System Table of Contents Main Menu
Fuel Pump Resistor
Fuel Supply System Table of Contents Main Menu
Fuel Supply System Table of Contents Main Menu
Replacement Do not smoke while working on fuel sys- tem. Keep open flames away from your work are
Fuel Gauge
Fuel Gauge (cont'd) Fuel Supply System Table of Contents
Fuel Gauge Sending Unit Fuel Supply System Table of Contents
5. Measure the resistance between the No. 1 and No. 2 terminals at E (EMPTY), 1/2 (HALF FULL) and
Low Fuel Indicator System
PGM-FI Main Relay Fuel Supply System Table of Contents
Troubleshooting Flowchart Table of Contents
Fuel Supply System Table of Contents Main Menu
Main Menu Table of Contents
Fuel Tank Fuel Supply System Table of Contents
'00 - 01 models:Replacement Do not smoke while working on fuel system. Keep open flame away from y
System Description Intake Air System Table of Contents
Air Cleaner
Intake Air System Table of Contents Main Menu
Throttle Body
Throttle Body (cont'd) Intake Air System Table of Contents
Intake Manifold Runner Control (IMRC) System
Intake Manifold Runner Control (IMRC) System (cont'd) Intake Air System Table of Contents
Main Menu Table of Contents
Intake Manifold Runner Control (IMRC) System (cont'd) Intake Air System Table of Contents
(From page Table of Contents Main Menu
Intake Manifold Runner Control (IMRC) System (cont'd) Intake Air System Table of Contents
Intake Air Bypass Control System
Emission Control System Table of Contents Main Menu
The scan tool indicates Diagnostic Trouble Code (DTC) P0420: Catalyst system efficiency below thres
Exhaust Gas Recirculation (EGR) System Emission Control System Table of Contents
The scan tool indicates Diagnostic Trouble Code (DTC) P0420: Insufficient flow in the Exhaust Gas R
Exhaust Gas Recirculation (EGR) System (cont'd) Emission Control System Table of Contents
(From page Table of Contents Main Menu
Exhaust Gas Recirculation (EGR) System (cont'd) Emission Control System Table of Contents
(From page Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
Evaporative Emission (EVAP) Controls Table of Contents Main Menu
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
xxxxx
Emission Control System Table of Contents Main Menu
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
(From page Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
(From page Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
'00 - 01 models:Troubleshooting Flowchart Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
EVAP TWO-WAYVALVE Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
Vacuum hoses and connectionstest. Table of Contents Main Menu
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
(From page Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
EVAP TWO-WAYVALVE Table of Contents Main Menu
Emission Control System Table of Contents Main Menu
Main Menu Table of Contents
Emission Control System Table of Contents Main Menu
CAP
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Evaporative Emission (EVAP) Control Canister and EVAPControl Canister Vent Shut Valve Replacement
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Fuel Tank Vapor Control Valve Test ('00-'04 model) Float Test 1. Make sure the fuel tank is less
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Evaporative Emission (EVAP) Controls (cont'd) Emission Control System Table of Contents
Evaporative Emission (EVAP) Two Way Valve Testing 1. Remove the fuel fill cap. 2. Remove the vapo
Special Tools Table of Contents Main Menu
Electronic Control Description Table of Contents
(cont'd) Description Table of Contents
Main Menu Table of Contents
Description Table of Contents Main Menu
Table of Contents Main Menu
Power Flow Description Table of Contents
Position Hydraulic pressure is not applied to the clutches. Power is not transmitted to the counte
Power Flow (cont'd) Description Table of Contents
The power flow when decelerating is as follows: Position Table of Contents
Power Flow (cont'd) Description Table of Contents
The power flow when decelerating is as follows: Position Table of Contents
Power Flow (cont'd) Description Table of Contents
or Position, 2nd gear 1. The hydraulic pressure is applied to the 2nd clutch, which rotates togeth
Power Flow (cont'd) Description Table of Contents
Position, 4th gear 1. The hydraulic pressure is applied to the 4th clutch, which rotates together
Power Flow (cont'd) Description Table of Contents
Electronic Control System
Electronic Control System (cont'd) Description Table of Contents
Grade Logic Control System
Electronic Control System (cont'd) Description Table of Contents
Circuit Diagram and Terminal Locations
Hydraulic Control Description Table of Contents
Lower Valve Body Assembly The lower valve body assembly is located on the bottom of the transmissi
Description Table of Contents Main Menu
Regulator Valve The regulator valve regulates the line pressure, and also supplies the fluid to th
Hydraulic Flow Description Table of Contents
Position As the engine turns, the ATF pump also starts to operate. Automatic transmission fluid (A
Hydraulic Flow (cont'd) Description Table of Contents
Position The line pressure (1) flows to the manual valve, the modulator valve, the line pressure c
Hydraulic Flow (cont'd) Description Table of Contents
2. 2nd Gear As the speed of the vehicle reaches the prescribed value, shift solenoid valve A is tu
Hydraulic Flow (cont'd) Description Table of Contents
Position 4. 4th Gear As the speed of the vehicle reaches the prescribed value, shift solenoid val
Hydraulic Flow (cont'd) Description Table of Contents
Position The flow of fluid through the torque converter circuit is the same as in position.The lin
Lock-up System Description Table of Contents
In position in 2nd, 3rd and 4th, and position in 3rd, pressurized fluid is drained from the back of
Lock-up System (cont'd) Description Table of Contents
Partial Lock-up Torque Converter Clutch (Lock-up Control) Solenoid Valve A: ON Torque Converter Cl
Lock-up System (cont'd) Description Table of Contents
Full Lock-upTorque Converter Clutch (Lock-up Control) Solenoid Valve A: ON Torque Converter Clutch
Lock-up System (cont'd) Description Table of Contents
Park Mechanism Table of Contents
PCM Terminal Voltage/Measuring Conditions Table of Contents Main Menu
PCM CONNECTOR D (22P) PCM CONNECTOR E (26P) Table of Contents
A/T Control System (cont'd) PCM Terminal Voltage/Measuring Conditions Table of Contents
Component Locations Table of Contents
turned ON (II). Troubleshooting Procedures Table of Contents
Checking the Diagnostic Trouble Code (DTC)with the Service Check Connector and Special Tool When t
(cont'd) Troubleshooting Procedures Table of Contents
PCM Reset Procedure 1. Make sure you have the anti-theft code for the radio, then write down the f
Electrical System Symptom-to-Component Chart Table of Contents
Main Menu Table of Contents
Solenoid Valve A Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Solenoid Valve B Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Electrical Troubleshooting Table of Contents Main Menu
Troubleshooting Flowchart — Transmission Range (A/T Gear Position) Switch (Short)
Switch (Short) (cont'd) Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Switch (Open) Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Flowchart — Shift Solenoid Valve A Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Flowchart — Shift Solenoid Valve B Electrical Troubleshooting Table of Contents
From page Table of Contents Main Menu
Troubleshooting Flowchart — Countershaft Speed Sensor Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Flowchart — Mainshaft Speed Sensor Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Electrical Troubleshooting Table of Contents Main Menu
Troubleshooting Flowchart — Lock-up Control System
Electrical Troubleshooting Table of Contents Main Menu
Troubleshooting Flowchart — Indicator Light Does Not Come On
Electrical Troubleshooting Table of Contents
Troubleshooting Flowchart — Indicator Light On Constantly
Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Electrical Troubleshooting Table of Contents
Main Menu Table of Contents
Torque Converter Clutch (Lock-up Control) Solenoid Valves A and B
Replacement Table of Contents Main Menu
Shift Solenoid Valves A and B Table of Contents Main Menu
A/T Clutch Pressure Control Solenoid Valve
Mainshaft/Countershaft Speed Sensors
O-RINGReplace. COUNTER-SHAFTSPEEDSENSOR O-RING 8. Replace the O-rings with new ones before reass
Transmission Range Switch (A/T Gear Position Switch) Table of Contents Main Menu
section 1 Replacement Table of Contents
Transmission Range Switch (A/T Gear Position Switch) Table of Contents Main Menu
18. Install the control lever. CAUTION: Take care not to bend the shift cable. SPRINGWASHER CONT
A/T Gear Position Indicator
Interlock System Table of Contents Main Menu
Interlock System Table of Contents Main Menu
Park Pin Switch Test/Replacement
Hydraulic System Symptom-to-Component Chart Table of Contents
Main Menu Table of Contents
Hydraulic System (cont'd) Symptom-to-Component Chart Table of Contents
A Flush the ATP cooler and cooler line (see page 14-195 and 14-196
2. Repeat the same test in position. Road Test Table of Contents
and Positions Upshift Downshift Lock-up
(cont'd) Road Test Table of Contents
Stall Speed
Fluid Level
section 1 Pressure Testing Table of Contents
Pressure Testing Table of Contents Main Menu
14. Shift to the respective shift lever position, and measure each clutch pressure. 4TH CLUTCHPRES
Lower Valve Body Assembly
when installing the check balls on the main valve body. Disassembly/Reassembly Table of Contents
Throttle Valve Body/A/T Clutch Pressure Control Solenoid Valve
Shift Solenoid Valves A and B Table of Contents Main Menu
Make sure lifts are placed properly and Transmission Table of Contents
11. Remove the transmission stop collars, then remove the exhaust pipe A. 12. Remove the secondar
Removal (cont'd) Transmission Table of Contents
26. Remove the transmission housing mounting bolts. TRANSMISSION HOUSINGMOUNTING BOLT TRANSMISSIO
Transmission Housing/Lower Valve Body Illustrated Index Table of Contents
1ST ACCUMULATOR COVER Table of Contents Main Menu
Rear Cover Illustrated Index Table of Contents
TORQUE SPECIFICATIONS Table of Contents
Transmission Housing Illustrated Index Table of Contents
TORQUE SPECIFICATIONS Table of Contents
Torque Converter Housing/Valve Body Illustrated Index Table of Contents
Special Bolt
Transmission Housing/Lower Valve Body Assembly
NOTE:• Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
Rear Cover
Remove the one bolt securing the ATP cooler lines to the transmission housing and the line bolts,
Transmission Housing
1. Remove the mainshaft and countershaft speed sen- sors from the transmission housing. 2. Remove
Torque Converter Housing/Valve Body
1. Remove the eight 6 mm bolts and one 8 mm bolt securing the regulator valve body, then remove th
Valve Body
Valve
Valve Caps
Secondary Valve Body
Main Valve Body
Main Menu Table of Contents
ATP Pump
Reverse Accumulator/1st-hold Accumulator
Accumulator Piston Removal
Rear Cover/Clutch Feed Pipes
Rear Cover/Reverse Idler Gear
Disassembly/Inspection/Reassembly Mainshaft Table of Contents
Mainshaft 3rd Gear Removal
Inspection Table of Contents Main Menu
Mainshaft Table of Contents Main Menu
8. Measure the clearance between the 1st/4th clutch guide and 1st gear collar with a feeler gauge.
Mainshaft Table of Contents Main Menu
Disassembly/lnspection/Reassembly Countershaft Table of Contents
Inspection Countershaft Table of Contents
4. If the clearance is out of tolerance, remove the 1st- hold clutch distance collar and measure i
Countershaft Countershaft 2nd GearAssembly
2nd Gear One-way Clutch
1st Gear One-way Clutch
Illustrated Index Table of Contents
Illustrated Index (cont'd) Table of Contents
Main Menu Table of Contents
Disassembly Table of Contents Main Menu
CAUTION: If either end of the special tool is set over anarea of the spring retainer which is unsup
3. Install the piston in the clutch drum by applying Reassembly Table of Contents
5. Install the special tools as shown. Table of Contents Main Menu
10. Soak the clutch discs thoroughly in ATF for a mini- Reassembly (cont'd) Table of Contents
13. Measure the clearance between the clutch end plate and top disc with a dial indicator. Zero th
Components Secondary Driven Gear Shaft Table of Contents
Tapered Roller Bearing Replacement
Secondary Driven Gear Shaft Table of Contents Main Menu
3. Install the outer race in the torque converter hous- ing using the special tools as shown. NOT
Secondary Driven Gear Shaft Table of Contents Main Menu
Install the sealing bolt to the secondary driven gearshaft, and torque it to 20 N-m (2.0 kgf-m, 14
Oil Seals
Torque Converter Housing Bearings
Torque Converter Housing Bearings Transmission Housing Mainshaft Bearing
Disassembly/lnspection/Reassembly Park Mechanism Table of Contents
Transmission Range Switch (A/T Gear PositionSwitch)
Transmission Range Switch (A/T Gear Position Switch)
3. Install the transmission range switch on the control shaft, then install the bolts loosely. TR
Reassembly Transmission Table of Contents
1. Install the torque converter housing separator plate and three dowel pins on the torque convert
Reassembly (cont'd) Transmission Table of Contents
4. Combine the mainshaft 2nd gear with the park gear, then install them on their respective shafts
Reassembly (cont'd) Transmission Table of Contents
43. Assemble the lower valve body assembly (see page 14-113 44. Pass the shift solenoid valve/A/T
Torque Converter/Drive Plate/Ring Gear
Installation Transmission Table of Contents
Installation (cont'd) Transmission Table of Contents
17. Connect the transmission range switch connector, then install the clamp to the harness bracket
Installation (cont'd) Transmission Table of Contents
26. Install the shift cable holder on the shift cable holder 27. Install the shift cable cover, an
Installation (cont'd) Transmission Table of Contents
Cooler Flushing
Cooler Flushing (cont'd) Transmission Table of Contents
ATF Cooler Hoses
Removal/Installation Shift Lever Table of Contents
Disassembly Shift Lever Table of Contents
Link Adjustment
Link Adjustment (cont'd) Shift Lever Table of Contents
Replacement Shift Cable Table of Contents
Replacement (cont'd) Shift Cable Table of Contents
Tool Number Special Tools Table of Contents
Troubleshooting Differential Table of Contents
Differential Oil Maintenance Table of Contents
Differential Assembly Table of Contents Main Menu
Removal (cont'd) Differential Assembly Table of Contents
14. Disconnect the breather tube from the clamp, then remove the right exhaust manifold cover. CL
Removal (cont'd) Differential Assembly Table of Contents
Illustrated Index Table of Contents
Inspection Differential Assembly Table of Contents
15-11
Disassembly Differential Assembly Table of Contents
5. Remove the differential carrier from the differential 6. Remove the oil guide pipe. 7. Hold th
Disassembly (cont'd) Differential Assembly Table of Contents
Tapered Roller Bearing Replacement Backlash Inspection Differential Carrier Table of Contents
Ring Gear Replacement Differential Carrier Table of Contents
Reassembly Differential Assembly Table of Contents
Main Menu Table of Contents
Reassembly (cont'd) Differential Assembly Table of Contents
8. Hold the drive pinion with a 1 1/4" (32 mm) hex bit and socket as shown, then carefully tighten
Differential Assembly Table of Contents Main Menu
19. Clean the ring gear teeth, then paint them lightly and evenly with Prussian Blue (on both side
Reassembly (cont'd) Differential Assembly Table of Contents
32. Install the differential carrier in the differential case. 34. Install the oil seal using the
Drive Pinion
Ring Gear Tooth Contact Ring Gear Backlash
Installation Differential Assembly Table of Contents
15-27
Differential Assembly Table of Contents Main Menu
17. Install the air cleaner housing assembly. 9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft) AIR CLEANERHOUSING
Installation (cont'd) Differential Assembly Table of Contents
07GAD - PH70201 or07GAD - PH70200 Special Tools Table of Contents
Inspection Driveshafts Table of Contents
Driveshafts Table of Contents Main Menu
Driveshafts Table of Contents Main Menu
Crimping Type Disassembly Table of Contents
Disassembly (cont'd)
6. Remove the outboard joint using the special tool and a commercially available 5/8" x 18 slide h
Reassembly Driveshafts Table of Contents
oz)
Reassembly (cont'd) Driveshafts Table of Contents
12. Thread the free end of the band through the nose section of the commercially available boot ba
Reassembly (cont'd) Driveshafts Table of Contents
6. Check the alignment of the paint mark with the out- board joint end. 7. Pack the outboard join
Reassembly (cont'd) Driveshafts Table of Contents
17. Thread the free end of the band through the nose section of the commercially available boot ba
Installation Driveshafts Table of Contents
6. Install the damper fork over the driveshaft and onto the lower arm. Install the damper in the d
1. Drain the differential oil (see Intermediate Shaft Table of Contents
Disassembly Intermediate Shaft Table of Contents
6. Remove the intermediate shaft inner seal from the bearing support. INNER SEALReplace. BEARING
Reassembly
Reassembly (cont'd) Intermediate Shaft Table of Contents
5. Seat the external snap ring into the groove of the intermediate shaft. INTERMEDIATE SHAFT EXT
1. Insert the intermediate shaft into the differential Installation Table of Contents
17-1517-44 Special Tools Table of Contents
ing transit, storage or service, it should be deployed (see Component Locations Table of Contents
Troubleshooting Table of Contents Main Menu
Main Menu Table of Contents
General Troubleshooting (cont'd) Troubleshooting Table of Contents
Adjust rack guide (see page Table of Contents Main Menu
Noise and Vibration Troubleshooting Table of Contents
Main Menu Table of Contents
Fluid Leaks Troubleshooting Table of Contents
17-25 Table of Contents
Power Assist Check with VehicleParked Inspection and Adjustment Table of Contents
Assist Check at Road Speed Power Steering Speed SensorReplacement
Steering Linkage and Gearbox Inspection and Adjustment Table of Contents
Pump Belt
Rack Guide Adjustment Inspection and Adjustment Table of Contents
Pump Pressure Check
Steering Wheel
'96 - 98 models: Disassembly/Reassembly Table of Contents
Removal/Installation Steering Column Table of Contents
NOTE:• Make sure the steering joint is connected as follows: a. Insert the upper end of the steeri
• For tilt/extend-retract motors and sensors inspection, Inspection Table of Contents
Steering Lock Replacement Steering Column Table of Contents
Power Steering Hoses, Lines
Removal/Installation Power Steering Pump Table of Contents
BALL BEARINGInspection and Replacement,see page Disassembly Table of Contents
Disassembly (cont'd) Power Steering Pump Table of Contents
Inspection Power Steering Pump Table of Contents
5. Submerge the valve in a container of power steering fluid or solvent, and blow in the hose. If
Power Steering Pump Table of Contents Main Menu
10. Install the side plate on the cam ring by aligning the roller set holes in the side plate with
Power Steering Pump Table of Contents Main Menu
Power Steering Gearbox Table of Contents Main Menu
8. Remove the steering joint bolts, then disconnect the steering joint by moving the joint toward
Removal (cont'd) Power Steering Gearbox Table of Contents
Disassembly Power Steering Gearbox Table of Contents
5. Remove the boot bands and tie-rod clips. Pull the boots away from the ends of the gearbox. 6.
Disassembly (cont'd) Power Steering Gearbox Table of Contents
18. Remove the cylinder end seal from the steering 20. Insert a 24" long 3/8" drive extension into
Disassembly (cont'd) Power Steering Gearbox Table of Contents
27. Check the inner wall of the valve housing where the seal ring slides with your finger. If ther
Power Steering Gearbox Table of Contents Main Menu
37. Check the two control valves. NOTE: If the valves are damaged, replace the steer-ing gearbox a
Reassembly Power Steering Gearbox Table of Contents
Valve Body Unit Reassembly
Reassembly (cont'd) Power Steering Gearbox Table of Contents
27. Insert the pinion shaft into the valve housing. CAUTION: Be careful not to damage the valve se
Reassembly (cont'd) Power Steering Gearbox Table of Contents
40. Install the cylinder end seal onto the steering rack with its grooved side toward the piston.
Power Steering Gearbox Table of Contents Main Menu
51. Coat the inside surface of the cylinder end with power steering fluid, then install the cylind
Reassembly (cont'd) Power Steering Gearbox Table of Contents
65. Install the new lock washer in the groove in the steering rack. 66. Install the steering rack
Reassembly (cont'd) Power Steering Gearbox Table of Contents
2. Position the line mounting cushions by aligning the Installation Table of Contents
Installation (cont'd) Power Steering Gearbox Table of Contents
12. Install the front wheels. 13. Fill the system with the recommended power steer- ing fluid, an
Ball Joint Boot Replacement
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents
Wheel Alignment
Front Toe Inspection/Adjustment Rear Toe Inspection/Adjustment
Wheel Alignment Wheel/Hub Inspection
Wheel Runout
Front Suspension Table of Contents Main Menu
1. Loosen the wheel nuts slightly. 2. Raise the front of the vehicle, and support it with safety
Front Suspension Table of Contents Main Menu
Wheel Bearing Replacement
Front Suspension Table of Contents Main Menu
NOTE: Wash the knuckle and hub thoroughly inhigh flash point solvent before reassembly. 31. Press
Ball Joint Boot Replacement Front Suspension Table of Contents
Suspension Arms Removal/Inspection Table of Contents
Front Suspension Table of Contents Main Menu
Disassembly/Inspection Front Damper Table of Contents
Installation Front Damper Table of Contents
Rear Suspension Table of Contents Main Menu
Rear Suspension Table of Contents Main Menu
Suspension Arms Removal/Inspection Table of Contents
Rear Suspension Table of Contents Main Menu
Rear Damper Rear Suspension
Rear Damper
Installation Table of Contents Main Menu
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents
Brake System Rubber Parts and Brake Booster Inspection Main Menu
Brake Pedal Inspection and Adjustment Table of Contents
Inspection and Adjustment Table of Contents Main Menu
Major adjustment: Adjust the parking brake shoe lining-to-drum clearancewith the adjuster in the d
Bleeding Inspection and Adjustment Table of Contents
19-9
Front Brake Pads
10. Apply grease to the points indicated by the arrows in the following illustration: Piston end
Front Brake Disc
Front Brake Caliper
Removal/Installation Master Cylinder/Brake Booster Table of Contents
Master Cylinder Inspection
Pushrod Clearance Adjustment
Pushrod Clearance Adjustment(cont'd) Master Cylinder/Brake Booster Table of Contents
Brake Booster Inspection Master Cylinder/Brake Booster Table of Contents
Inspection and Replacement Rear Brake Pads Table of Contents
Rear Brake Pads Table of Contents Main Menu
Rear Brake Disc
Rear Brake Caliper
Main Menu Table of Contents
Inspection Parking Brake Table of Contents
3. Check the brake linings for cracking, glazing, wear, and contamination. 4. Measure the brake l
Parking Brake Shoes Replacement Parking Brake Table of Contents
7. Remove the brake shoe by disconnecting the park- ing brake cable from the parking brake lever.
Parking Brake Shoes Replacement (cont'd) Parking Brake Table of Contents
17. Install the upper return springs. 18. Install the brake disc/drum and rear brake caliper (see
Lining Surface Break-in
Brake Hoses/Lines
Hose Replacement
Parking Brake Cable
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents Main Menu
26P CONNECTOR ABS Control Unit Terminal Arrangement Table of Contents
22P CONNECTOR NOTE: Standard voltage is 12 V.
ABS Indicator Light: Troubleshooting Precautions Table of Contents
Kickback and Pump Operation: When the engine is started, the ABS control unit begins the initial d
Diagnostic Trouble Code (DTC) Indication
DTC Indication Pattern (When the ABS control unit detected a problem three times.): Turn the ignit
Symptom-to-System Chart Diagnostic Trouble Code (DTC) Table of Contents
ABS Indicator Light Does Not Come On Troubleshooting Table of Contents
ABS Indicator Light Does Not Come On (cont'd) Troubleshooting Table of Contents
ABS Indicator Light Does Not Go Off (No DTC)
ABS Indicator Light Does Not Go Off (No DTC) (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 1: Pump Motor Over-run Troubleshooting Table of Contents
(From page Table of Contents Main Menu
DTC 1-2: Pump Motor Troubleshooting Table of Contents
(From page 19-50 Remove the ABS pump motorrelay and check it (see section 23
DTC 1-2: Pump Motor (cont'd) Troubleshooting Main Menu
(From page 19-51 Check for an open in the under- hood fuse/relay box:1. Connect the ABS pump mo
DTC 1-2: Pump Motor (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 1-3: High-Pressure Leakage Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 1-4: Pressure Switch Troubleshooting Table of Contents
DTC 1-8: High-Pressure System
DTC 2-1: Parking Brake Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 2-1: Parking Brake (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 3-1, 3-2, 3-4, 3-8: Pulser Troubleshooting Table of Contents
DTC 4-1 (Right-front), 4-2 (Left-front), 4-4 (Right-rear), 4-8 (Left-rear): Wheel Sensor
Troubleshooting Table of Contents Main Menu
Main Menu Table of Contents
DTC 5, 5-4, 5-8: Rear Wheel Lock Troubleshooting Table of Contents
DTC 6: Front and Rear Fail-safe Relays
DTC 6: Front and Rear Fail-safe Relays (cont'd) Troubleshooting Table of Contents
DTC 6-1: Front Fail-safe Relay
DTC 6-1: Front Fail-safe Relay (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 6-4: Rear Fail-safe Relay Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 7-1: Right-front Solenoid Troubleshooting Table of Contents
(From page Table of Contents Main Menu
DTC 7-1: Right-front Solenoid (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 7-2: Left-front Solenoid Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
Main Menu Table of Contents
DTC 7-2: Left-front Solenoid (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 7-4: Rear Solenoid Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
Main Menu Table of Contents
DTC 7-4: Rear Solenoid (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 7-4: Rear Solenoid (cont'd) Troubleshooting Table of Contents
DTC 8-1: ABS Function
DTC 8-2: CPU, DTC 8-4:IC Troubleshooting Table of Contents
ABS Function Test
ABS Function Test (cont'd)
Relieving System Pressure Modulator Unit Table of Contents
High-Pressure Brake Fluid Replacement/Bleeding Modulator Unit Table of Contents
Modulator Function Check Removal
Installation Modulator Unit Table of Contents
Pump Motor Replacement Reservoir Replacement
Modulator Unit ABS Control Unit
Pulsers/Wheel Sensor
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents
Features/Construction Anti-lock Brake System (ABS) Table of Contents
Anti-lock Brake System (ABS) Table of Contents Main Menu
Self-diagnosis 1. The ABS control unit is equipped with a main CPU and a sub CPU, that check each
Anti-lock Brake System (ABS) Table of Contents Main Menu
Wheel Speed and Modulator Control OUTLETVALVE INLETVALVE WHEEL SPEED
Measurement ABS Control Unit Terminal Arrangement Table of Contents
Wirecolor Terminal sign (Terminal name) (Ground 4)
Measurement ABS Control Unit Terminal Arrangement Table of Contents
ABS Indicator Troubleshooting Precautions Table of Contents
Kickback Troubleshooting Precautions Table of Contents
Diagnostic Trouble Code (DTC) Table of Contents Main Menu
DTC Erasure Diagnostic Trouble Code (DTC) Table of Contents
Troubleshooting Index
ABS Indicator Does Not Come On Troubleshooting Table of Contents
ground. G402).
ABS Indicator Does Not Go Off (No DTC) Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
DTC 12, 14, 16, 18: Wheel Sensor (Electrical Noise/Intermittent Interruption)
Troubleshooting Table of Contents Main Menu
DTC 31, 32, 33, 34, 35, 36, 37, 38: Solenoid
Troubleshooting Table of Contents Main Menu
(From page Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
DTC 51: Motor Lock
DTC 52: Motor Stuck OFF Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 52: Motor Stuck OFF (cont'd) Troubleshooting Table of Contents
DTC 53: Motor Stuck ON
DTC 53: Motor Stuck ON (cont'd) Troubleshooting Table of Contents
DTC 54: Fail-safe Relay
DTC 54: Fail-safe Relay (cont'd) Troubleshooting Table of Contents
DTC 61, 62: Ignition Voltage
DTC 71: Different Diameter Tire Troubleshooting Table of Contents
Removal/Installation Modulator Unit Table of Contents
ABS Control Unit Pulsers/Wheel Sensors
Wheel Sensor Replacement Table of Contents
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents
Role of System System Description Table of Contents
Construction and Function
Fail-Safe Function System Description Table of Contents
Engine Output Control When the TCS is activated, the TCS control unit signals the TCS control valv
TCS Control Unit Terminal Arrangement
VB: Battery Voltage Terminal sign (Terminal name) (Ignition 1)
Troubleshooting Precautions Table of Contents
Diagnostic Trouble Code (DTC) Indication Diagnostic Trouble Code (DTC) Table of Contents
DTC Erasure Diagnostic Trouble Code (DTC) Table of Contents
Related components Troubleshooting Guide Table of Contents
TCS Indicator Light Does Not Come On Troubleshooting Table of Contents
Main Menu Table of Contents
TCS Indicator Light Does Not Go Off Troubleshooting Table of Contents
Parking Brake Table of Contents
Parking Brake (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Steering Angle Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Steering Angle Sensor (cont'd) Troubleshooting Table of Contents
TCS Inhibition
TC-INH Signal (No PGM-FI DTC is indicated) Troubleshooting Table of Contents
PGM-FI DTC: 35 (TC-STB signal does not match TC-FC signal)
Troubleshooting Table of Contents
PGM-FI DTC: 36 [TC-FC signal (High-Low check)]
Engine Speed (NEP) Signal Troubleshooting Table of Contents
Reference Voltage (VREF) Signal
Barometric Pressure (BARO) Signal Troubleshooting Table of Contents
Throttle Position Sensor (TPS) Signal
TCS Control Valve ( TCV) Sensor Signal Troubleshooting Table of Contents
Main Menu Table of Contents
Wheel Sensor Troubleshooting Table of Contents
From page Table of Contents Main Menu
ABS Down Troubleshooting Table of Contents
Fail-safe Relay
Ignition Switch (IG1) Signal Troubleshooting Table of Contents
TCS Control Valve Actuator
TCS Control Valve Actuator (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
A/T Shift Position (AT-SHIFT) Signal Troubleshooting Table of Contents
Replacement Steering Angle Sensor Table of Contents
Replacement TCS Control Valve Assembly Table of Contents
TCS Switch TCS Control Unit
Ref. No. Special Tools Table of Contents
Component Locations Table of Contents
Terminal Arrangement Table of Contents
Description Power source for activating thesystem Communication signal Ground for the pressure s
Terminal Arrangement Table of Contents
Terminal number Wire color
System Indicators Troubleshooting Precautions Table of Contents
Troubleshooting The troubleshooting flowchart procedures assume that the cause of the problem is s
DTC Indication Diagnostic Trouble Code (DTC) Table of Contents
DTC Clearing
Troubleshooting Index Diagnostic Trouble Code (DTC) Table of Contents
DTC
Brake System Indicator Does Not Go Off Troubleshooting Table of Contents
ABS Indicator Does Not Come On
ABS Indicator Does Not Come On (cont'd) Troubleshooting Table of Contents
ABS Indicator Does Not Go Off
ABS Indicator Does Not Go Off (cont'd) Troubleshooting Table of Contents
VSA System Indicator Does Not Come On
VSA System Indicator Does Not Come On (cont'd) Troubleshooting Table of Contents
VSA System Indicator Does Not Go Off
VSA System Indicator Does Not Go Off (cont'd) Troubleshooting Table of Contents
VSA Activation Indicator Does Not Come On
VSA Activation Indicator Does Not Go Off Troubleshooting Table of Contents
DTC 11, 13, 15, 17: Wheel Sensor (Open/Short to Body Ground/Short to Power)
Troubleshooting Table of Contents Main Menu
DTC 25: Yaw Rate Sensor
DTC 25: Yaw Rate Sensor (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 26: Lateral Acceleration Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
YRSA YM (RED/WHT) (RED) (WHT)
DTC 31, 32, 33, 34, 35, 36, 37, 38: ABS Solenoid Troubleshooting Table of Contents
DTC 45, 46, 47, 48: VSA Solenoid
DTC 51, 52, 53: Pump Motor Troubleshooting Table of Contents
DTC 54: Valve relay
DTC 55: Sub Throttle Motor Fail-safe Relay Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 58: Engine Speed Signal Troubleshooting Table of Contents
DTC 61, 62: +B-FSR Voltage
DTC 63: Reference Voltage Troubleshooting Table of Contents
DTC 64: Sensor Power Source
DTC 65: Brake Fluid Level Troubleshooting Table of Contents
DTC 66: Pressure Sensor
DTC 66: Pressure Sensor (cont'd) Troubleshooting Table of Contents
DTC 68: Brake Pedal Position Switch
DTC 71: Abnormal Wheel Speed Signal Troubleshooting Table of Contents
DTC 81: VSA Control Unit
DTC 82: Wheel Speed Internal Circuit Troubleshooting Table of Contents
DTC 83: VSA Inhibition Table of Contents
DTC 83: VSA Inhibition (cont'd) Troubleshooting Table of Contents
(From page Table of Contents Main Menu
DTC 83: VSA Inhibition (cont'd) Troubleshooting Table of Contents
DTC 84: Steering Angle Sensor Neutral Position
DTC 86: CAN Bus Circuit Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 88: Fl Communication Troubleshooting Table of Contents
DTC 92: VSA Converter Unit
DTC 92: VSA Converter Unit (cont'd) Troubleshooting Table of Contents
DTC 93: Throttle Position Sensor/Steering Angle Sensor
DTC 94: TCS Control Valve Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 95: Precharge Pump Motor Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 96, 97: TCS Control Valve Actuator Troubleshooting Table of Contents
Main Menu Table of Contents
DTC 96, 97: TCS Control Valve Actuator (cont'd) Troubleshooting Table of Contents
DTC 98: Different Model
DTC 98: Different Model (cont'd) Troubleshooting Table of Contents
Replacement Steering Angle Sensor Table of Contents
Steering Angle Sensor Table of Contents Main Menu
Removal/Installation VSA Modulator-Control Unit Table of Contents
Precharge Pump Motor
2. Press the parking brake pedal. Precharge Brake Line Bleeding Table of Contents
Replacement TCS Control Valve Assembly Table of Contents
VSA Off Switch VSA Converter Unit
Yaw Rate/LateralAcceleration Sensor Pulsers/ Wheel Sensors
Install the sensors carefully to avoid twisting wires. Wheel Sensor Replacement Table of Contents
Front Door Index Table of Contents Main Menu
GLASS RUNCHANNEL Table of Contents Main Menu
Door Panel Removal Table of Contents Main Menu
Outer Handle/Latch Removal
Outer Handle/Latch Removal (cont'd) Table of Contents Main Menu
Glass/Regulator Removal
Sash Trim Removal Table of Contents Main Menu
Rear Door Index
Rear Door Index (cont'd) Table of Contents Main Menu
Door Panel Removal
Outer Handle/Latch Removal Table of Contents Main Menu
6. Slide the outer handle base, and remove it from the door. Disconnect the connector, detach the
Glass/Quarter Glass/RegulatorRemoval
Glass/Quarter Glass/Regulator Removal (cont'd) Table of Contents Main Menu
Sash Trim Removal Inner Sash Trim Removal
5. Tighten the glass mounting bolts and regulator Glass Adjustment Table of Contents
9. Check that the glass moves smoothly. 10. Raise the glass fully and check for gaps. 11. Check t
Position Adjustment
Doors Mirrors
Mirror Holder Removal
Rearview Mirror Removal
'99 - 01 models (With automatic dimming): Rearview Mirror Removal (cont'd) Table of Contents
Windshield/Rear Window
Windshield Table of Contents Main Menu
Installation Table of Contents Main Menu
Installation (cont'd) Windshield Table of Contents
10. With a sponge, apply a light coat of glass primer around the edge of the windshield as shown,
Windshield Table of Contents Main Menu
CAUTION: Rear Window Table of Contents
Removal (cont'd) Rear Window Table of Contents
Installation Rear Window Table of Contents
(2 in.)
Rear Window Table of Contents Main Menu
12. Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the ca
Moonroof Table of Contents
Troubleshooting Glass Height Adjustment
Glass, Glass Bracket, and Sunshade Removal Moonroof Table of Contents
9. Remove the rail holder A. 10. Remove the drain channel rod slider by moving the cable slider f
Moonroof Table of Contents Main Menu
7. Pull the drain tubes out the front and rear pillars. NOTE: Before pulling out the drain tube, t
Guide Rails/Cable Assembly Replacement
Guide Rails/Cable Assembly Replacement (cont'd) Moonroof Table of Contents
Switch Plate Adjustment (Fully Closed Position/Auto Stop Position)
Moonroof Table of Contents Main Menu
Opening Drag Check (Motor Removed) Closing Force Check (Motor Installed)
Interior
Interior Trim
Trunk Trim
Headliner Table of Contents Main Menu
Headliner Table of Contents Main Menu
Carpet
3. Remove the console lower carpet from each side. Cut area in the carpet, then pull it back as sh
Console Panel/Rear Console
Removal — '99 - 01 Models Table of Contents Main Menu
Component Removal/Installation Dashboard Table of Contents
Climate control unit and audio unit ('96 - 98 models): SRS components are located in this area. Re
Component Removal/Installation (cont'd) Dashboard Table of Contents
Glove box: 1. Remove the dashboard lower cover. 2. Remove the glove box stop from each side. 3.
Component Removal/Installation Dashboard Table of Contents
section 24 Dashboard Table of Contents
6. Disconnect the dashboard wire harness connectors, the clip and the air hose. Remove the bolts an
Seats
4. Lift the front seat, then disconnect the connectors. Front Seat Table of Contents
Front Seat Table of Contents Main Menu
Disassembly Table of Contents Main Menu
Disassembly Table of Contents Main Menu
Seat Cover Replacement Front Seat Table of Contents
Pull back the edge of the seat-back cover all the wayaround, release the clips, and remove the seat
Seat Cover Replacement (cont'd) Front Seat Table of Contents
Seat Linkage Disassembly
Front Seat Table of Contents Main Menu
Seat Wire Harness Installation
Front Seat Table of Contents Main Menu
Rear Seat Table of Contents Main Menu
Trunk Pass-through Cover Key Cylinder Replacement Rear Seat Table of Contents
Seat Cover Replacement
Rear Seat Table of Contents Main Menu
Exterior
Front Bumper
Removal — '99 - 01 Models Table of Contents Main Menu
Rear Bumper
Hood
Trunk Lid
Front Grille Trunk Lid Torsion Bars
Trunk Lid Weatherstrip
License Plate Trim
3. Remove the nuts and clip, detach the other clip, then remove the license plate trim. NOTE: Tak
Side Window Moldings
Roof Molding
Removal — '96 - 98 Models Door and Side Moldings Table of Contents
Removal — '99 - 01 Models Door and Side Moldings Table of Contents
If the old molding is to be reinstalled: The following materials and tools are required to repairt
Side Sill Panel
Inner Fender, Fenderwell Trim, Rear Fender Cover,and Rear Air Outlet
Opener Cable/Opener and Latch/Wiper and Washer
Opener Cables
Hood latch: Opener and Latch Table of Contents
(1.0 kgf-m,7.2 Ibf-ft) OPENER COVERSlide and remove theopener cover whilepulling it up. HOOK FUE
Opener and Latch Table of Contents Main Menu
Windshield Wiper Arms/Windshield Wiper Linkage
Washer Reservoir
Washer Tube
Wiper Arms/Washer Nozzles Emblems
Sub-frame
Top view: Frame Repair Chart Table of Contents
Main Menu Table of Contents
(cont'd) Frame Repair Chart Table of Contents
Table of Contents Main Menu
Ref. No. Special Tools Table of Contents
Illustrated Index Table of Contents
Illustrated Index Table of Contents
Wiring/Connector Locations Table of Contents
section 24 Wiring/Connector Locations Table of Contents
Description Table of Contents Main Menu
Description Table of Contents Main Menu
A/C Pressure Switch
Description Table of Contents Main Menu
Symptom Chart Troubleshooting Table of Contents
Self-diagnosis Function Troubleshooting Table of Contents
Climate Control Unit Input/Output Signals
In-car Temperature Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Outside Air Temperature Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Sunlight Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Evaporator Temperature Sensor Troubleshooting Table of Contents
Main Menu Table of Contents
Air Mix Control Motor Troubleshooting Table of Contents
CLIMATE CONTROL UNIT 8P CONNECTOR Table of Contents Main Menu
Mode Control Motor Troubleshooting Table of Contents
CONTROL MOTOR CONNECTOR
Blower Motor Speed Troubleshooting Table of Contents
Main Menu Table of Contents
Blower Motor Troubleshooting Table of Contents
Main Menu Table of Contents
Blower Motor (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Recirculation Control Motor Troubleshooting Table of Contents
From page Table of Contents Main Menu
Engine Coolant Temperature (ECT) Sensor Troubleshooting Table of Contents
Climate Control Unit Table of Contents
Radiator Fan Control Sensor Circuit Open Troubleshooting Table of Contents
Radiator Fan Control Sensor Circuit Short
Troubleshooting Table of Contents Main Menu
Radiator Fan
Troubleshooting Table of Contents Main Menu
Both Fans Low Speed and Radiator Fan High Speed
Both Fans Low Speed and Condenser Fan High Speed Troubleshooting Table of Contents
CONDENSER FAN CONNECTOR
Both Fans Low Speed and Condenser Fan High Speed (cont'd) Troubleshooting Table of Contents
Both Fans Low Speed
Troubleshooting Table of Contents Main Menu
Compressor Table of Contents
Compressor (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Compressor (cont'd) Troubleshooting Table of Contents
A/C System
A/C System (cont'd) Troubleshooting Table of Contents
Climate Control Unit Table of Contents Main Menu
Climate Control Unit Table of Contents Main Menu
Air Mix Control Motor
Mode Control Motor
Recirculation Control Motor
In-car Temperature Sensor
Outside Air Temperature Sensor
Sunlight Sensor
Evaporator TemperatureSensor Power Transistor
Relays
Replacement Evaporator/Blower Unit Table of Contents
Evaporator/Blower Unit Table of Contents Main Menu
Assemble in the reverse order of disassembly. Make Overhaul Table of Contents
Dust and Pollen Filters
Replacement Heater Unit Table of Contents
Heater Unit Table of Contents Main Menu
1. Remove the self-tapping screws and the vent/defroster Overhaul Table of Contents
Temperature Control
A/C Service Tips and Precautions
A/C System Torque Specifications
Recovery A/C System Service Table of Contents
Performance Test A/C System Service Table of Contents
5. To complete the charts: Mark the delivery temperature along the vertical line.Mark the intake t
A/C System Service Table of Contents Main Menu
Replacement Compressor Table of Contents
Replacement (cont'd) Compressor Table of Contents
Illustrated Index Table of Contents
Clutch Inspection Compressor Table of Contents
Clutch Overhaul
Compressor Table of Contents Main Menu
Compressor Table of Contents Main Menu
A/C Compressor Belt
Condenser
6. Remove the bolts and the upper mount brackets from the condenser as shown. 7. Remove the conde
Evacuation A/C System Service Table of Contents
Charging Leak Test
07LAJ-PT3020A07PAZ-0010100 Special Tools Table of Contents
Troubleshooting Table of Contents Main Menu
Tips and Precautions (cont'd) Troubleshooting Table of Contents
Five-step Troubleshooting Wire Color Codes
Engine Compartment Relay and Control Unit Locations Table of Contents
Main Menu Table of Contents
Dashboard Relay and Control Unit Locations Table of Contents
Main Menu Table of Contents
Door, Floor, Roof and Rear Bulkhead Relay and Control Unit Locations Table of Contents
Door, Roof and Rear Bulkhead
Under-dash Fuse/Relay Box
Relay Test Power Relays Table of Contents
Relay Test (cont'd) Power Relays Table of Contents
Five-terminal type A: 1. Check for continuity between the terminals. • There should be continuity
Ignition Switch
Electrical Switch Replacement
Battery
Charge on High Setting (40 amps) Charge until EYE shows charge is OK; plus anadditional 30 minutes
Component Location Index Gauge Assembly Table of Contents
Gauge/Terminal Location Index
Gauge Assembly Table of Contents Main Menu
Gauge Assembly Table of Contents Main Menu
Vehicle Speed Sensor Gauge Assembly
Vehicle Speed Sensor (VSS)
Main Menu Table of Contents
Component Location Index Safety Indicator Table of Contents
Indicator Input Test Safety Indicator Table of Contents
Main Menu Table of Contents
Safety Indicator System
'99 - 01 models: 1. First make sure the brake lights come on when the brake pedal is pressed.• If
Component Location Index Lighting System Table of Contents
'96 - 98 models:
Component Location Index (cont'd) Lighting System Table of Contents
Main Menu Table of Contents
Lighting System Table of Contents Main Menu
Ignition switch ON (II) Under all conditions Under all conditions Under all conditions
Lighting System Table of Contents Main Menu
Main Menu Table of Contents
Combination Light Switch Test Lighting System Table of Contents
USA (With automatic lighting system): USA (Without automatic lighting system), '96 - 99 Canada mod
HID Lamp System Troubleshooting ('99 - 04 models) Lighting System Table of Contents
Replacement Headlights Table of Contents
HID Bulb Removal ('99 - 04 models) Headlights Table of Contents
Adjustment ('96 - 98 models)
Headlights Table of Contents Main Menu
Taillights
Fog Lights
Adjustment Replacement
License Plate Light
High Mount Brake LightReplacement
Component Location Index Turn Signal/Hazard Flasher System Table of Contents
Turn Signal/Hazard Relay Input Test Turn Signal/Hazard Flasher System Table of Contents
Hazard Warning Switch Test
Component Location Index Interior Lights Table of Contents
Trunk Light Test Glove Box Light Test
Vanity Mirror Light Test Interior Lights Table of Contents
Clock
Component Location Index Stereo Sound System Table of Contents
Stereo Amplifier Terminals (With Bose Sound System)
Audio Unit Terminals Stereo Sound System Table of Contents
Terminal C1, C2, C3, C5, C8 and C9 are not used. *1: '96 -99 models*2: '00-01 models*3: With navig
Audio Unit Removal Stereo Sound System Table of Contents
3. Remove the seven (or eight) mounting screws, then remove the audio unit. 4. Install in the rev
CD Changer Removal Stereo Sound System Table of Contents
Speaker Replacement
Stereo Sound System Table of Contents Main Menu
Window Antenna Wire Test Window Antenna Wire Repair
Accessory Power Socket
Cigarette Lighter
Component Location Index Table of Contents Main Menu
Horn Test
1. Remove the dashboard lower cover and knee Switch Test Table of Contents
8. Check for continuity between the cable reel 4P connector No. 2 terminal and combination switch
Seat Belt Tension Reducer
Component Location Index Moonroof Table of Contents
Control Unit Input Test Table of Contents Main Menu
Control Unit Input Test (cont'd) Moonroof Table of Contents
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained Ignition
Motor Test Moonroof Table of Contents
Switch Test
Seat Heaters Table of Contents Main Menu
Switch Test/Replacement Seat Heaters Table of Contents
Component Location Index Automatic Inside Dimming Mirror Table of Contents
Automatic Inside Dimming Mirror Table of Contents Main Menu
Front Passenger's Power Seat
Switch Test/Replacement Motor Test
Component Location Index Immobilizer System Table of Contents
The vehicle has two kinds of keys. Description Table of Contents
Description (cont'd) Immobilizer System Table of Contents
Problems and Replacement Parts
1. Remove the dashboard lower cover (see Control Unit Input Test Table of Contents
Immobilizer Receiver and Transponder (Key) Test Immobilizer System Table of Contents
Immobilizer Receiver Replacement
Component Location Index Driving Position Memory System (DPMS) Table of Contents
Main Menu Table of Contents
Description Driving Position Memory System (DPMS) Table of Contents
MEMORY RANGESSeat and steering column positions can be memorized within these ranges:NOTE: The powe
Driving Position Memory System (DPMS) Table of Contents Main Menu
Possible Cause Diagnostic Trouble Code (DTC) Chart Table of Contents
Troubleshooting Guide Driving Position Memory System (DPMS) Table of Contents
Automatic Adjustments Adjustment mode 1 doesn't work. Adjustment mode 2 doesn't work. Adjustment
Pre-troubleshooting Tests Driving Position Memory System (DPMS) Table of Contents
Steering Column Control Unit: Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
(cont'd) Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
Flowchart No. 2 Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
From page Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
From page Table of Contents Main Menu
Troubleshooting (cont'd) Driving Position Memory System (DPMS) Table of Contents
Flowchart No. 4 Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
Flowchart No. 6 Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
Flowchart No. 8 Table of Contents
Troubleshooting (cont'd) Driving Position Memory System (DPMS) Table of Contents
Flowchart No. 10 Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
From page Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
Driving Position MemorySwitch Test Steering Column Switch Test
Tilt/Extend-retract Motor Test Driving Position Memory System (DPMS) Table of Contents
Driver's Power Seat Switch Test
Driver's Power Seat Motor Test Driving Position Memory System (DPMS) Table of Contents
Driver's Power Seat Position Sensor Test
Driving Position Memory System (DPMS) Table of Contents Main Menu
Test condition Cavity Wire Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
Cavity Wire Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
Cavity Wire Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
Cavity Wire Table of Contents Main Menu
Driving Position Memory System (DPMS) Table of Contents Main Menu
Test condition Cavity Wire Table of Contents
Driving Position Memory System (DPMS) Table of Contents Main Menu
Component Location Index Multiplex Control System Table of Contents
System Functions Multiplex Communication System
Troubleshooting Guide Multiplex Control System Table of Contents
Power and Ground Test
Power and Ground Test (cont'd) Multiplex Control System Table of Contents
Multiplex Control Unit (Driver's): 1. Remove the under-dash fuse/relay box (see page 23-66 2. R
Self-diagnosis Function (Mode 1) Multiplex Control System Table of Contents
BODY Communication Line Test 1. Continuity Test Check for continuity according to the table.• If
Wake-up Function Test
Wake-up Function Test (cont'd) Multiplex Control System Table of Contents
Confirming the Function Multiplex Control System Table of Contents
Faulty Wake-Up Line Symptoms Check the Wake-Up Function
Self-diagnosis Function (Mode 2) Multiplex Control System Table of Contents
Integrated Control
Dash Lights Brightness Control
Component Location Index Entry Light Control System Table of Contents
). Be sure to go through self-diagnosis function Control Unit Input Test Table of Contents
Control Unit Input Test (cont'd) Entry Light Control System Table of Contents
NOTE:• Before testing, go to the Troubleshooting Guide (see page 23-244 ). Be sure to go through
Front Ceiling Light Test Entry Light Control System Table of Contents
Courtesy Light Replacement Ignition Key Switch Test
Door Switch Test Entry Light Control System Table of Contents
Component Location Index Rear Window Defogger Table of Contents
• Before testing, go to the Troubleshooting Guide (see page Control Unit Input Test Table of Contents
Control Unit Input Test (cont'd) Rear Window Defogger Table of Contents
Switch Test Rear Window Defogger Coil Test
Rear Window Defogger Table of Contents Main Menu
Component Location Index Trunk Lid Opener Table of Contents
). Be sure to go through self-diagnosis function Control Unit Input Test Table of Contents
Main Switch Test Trunk Lid Opener Table of Contents
Solenoid Test
Component Location Index Power Door Locks Table of Contents
*: You can also test the switch by using the self-diagnosis function (mode 2). (See page 23-252
Power Door Locks Table of Contents Main Menu
). Be sure to go through self-diagnosis function Troubleshooting Table of Contents
Control Unit Input Test Power Door Locks Table of Contents
Reconnect the connectors to the door unit. Cavity Wire Test condition Test: Desired result Possibl
Control Unit Input Test (cont'd) Power Door Locks Table of Contents
Reconnect the connectors to the passenger's unit. Cavity Wire Test condition Test: Desired result
Control Unit Input Test (cont'd) Power Door Locks Table of Contents
Disconnect the connectors from the removed driver's unit. Cavity Wire Test condition Test: Desired
Keyless Receiver Unit Input Test Power Door Locks Table of Contents
Main Menu Table of Contents
Keyless Transmitter Codes Input Procedure Power Door Locks Table of Contents
Driver's Door Lock Actuator Test Front Passenger's Door Lock Actuator Test
Rear Door Lock Actuator Test Power Door Locks Table of Contents
Door Lock Switch Test Door Key Cylinder Switch Test
Component Location Index Power Windows Table of Contents
*1: '96-97 models*2: '98 - 00 models Table of Contents Main Menu
Troubleshooting Power Windows Table of Contents
). Be sure to go through self-diagnosis function Control Unit Input Test Table of Contents
Control Unit Input Test (cont'd) Power Windows Table of Contents
Disconnect the connector from the door control unit. Cavity Wire Test condition Test: Desired resu
Control Unit Input Test (cont'd) Power Windows Table of Contents
Disconnect the connector from the passenger's control unit. Cavity Wire Test condition Test: Desir
Master Switch Replacement Power Windows Table of Contents
Passenger's Window Switch Test Passenger's Window Motor Test
Driver's Window Motor Test Power Windows Table of Contents
Component Location Index Wiper/Washer Table of Contents
• In intermittent, the wipers operate Wiper/Washer Table of Contents
). Be sure to go through self-diagnosis function Control Unit Input Test Table of Contents
Wiper/Washer Table of Contents Main Menu
Wiper/Washer Switch Test
Washer Motor Test Wiper/Washer Table of Contents
Switch Replacement
Component Location Index Security Alarm System Table of Contents
Main Menu Table of Contents
Description Security Alarm System Table of Contents
Main Menu Table of Contents
Security System Table of Contents Main Menu
Disconnect the connectors from the removed driver's unit. Cavity Wire Test condition Test: Desir
Control Unit Input Test (cont'd) Security System Table of Contents
Reinstall the passenger's unit and reconnect the connectors to the unit. Cavity Wire Test conditio
Control Unit Input Test (cont'd) Security System Table of Contents
Reconnect the connector to the door unit. Cavity Wire Test condition Test: Desired result
Indicator Replacement Security Alarm System Table of Contents
Trunk Lid Latch Switch Test Trunk Key Cylinder Switch Test
Component Location Index Power Mirrors Table of Contents
Function Test (Without Memory)
Switch Test Power Mirrors Table of Contents
Power Mirror Test
Power Mirror Actuator Replacement Power Mirrors Table of Contents
Homelink Remote Control System
23-412, 23-52d ('04) Special Tools Table of Contents
The illustration shows '00 - 01 models. Component Locations Table of Contents
Overview Description Table of Contents
Navigation Function
Navigation Function (cont'd) Description Table of Contents
GPS AntennaReceiving the electric waves from the satellites, the GPS antenna amplifies and transmit
Navigation Function (cont'd) Description Table of Contents
Audio UnitThe audio unit receives the audio driving instructions from the navigation unit and trans
'97 - 99 Models Terminal Arrangement Table of Contents
Main Menu Table of Contents
'97 - 99 Models (cont'd) Terminal Arrangement Table of Contents
'00 - 01 Models
'00 - 01 Models (cont'd) Terminal Arrangement Table of Contents
Main Menu Table of Contents
'00 - 01 Models (cont'd) Terminal Arrangement Table of Contents
General Operation Troubleshooting Precautions Table of Contents
Troubleshooting Precautions (cont'd)
'96 - 99 models: Troubleshooting Guide Table of Contents
NOTE: Circles in the table indicate which parts to inspect. Troubleshooting Guide Table of Contents
'97 - 99 Models Picture Diagnosis Table of Contents
SYSTEM LINKS • During diagnosis, all of the communication lines connecting the compo- nents are s
'97 - 99 Models (cont'd) Picture Diagnosis Table of Contents
UNIT CHECK Touch the item you want to check, and the check starts. When the connection is NG Che
'97 - 99 Models (cont'd) Picture Diagnosis Table of Contents
American Honda. YAW RATE Table of Contents
'00 - 04 Models Picture Diagnosis Table of Contents
Cyclic Diag In this test, check the following items repeatedly: • Navigation unit check (Navi ECU
'00 - 01 Models (cont'd) Picture Diagnosis Table of Contents
Unit Check Touch the item you want to check, and the check starts. NOTE: Do not use "Force Downlo
'00 - 01 Models (cont'd)
American Honda. Yaw Rate Table of Contents
Troubleshooting Table of Contents Main Menu
Main Menu Table of Contents
Troubleshooting Table of Contents Main Menu
Display unit buttons do not work Table of Contents
'96 - 99 Models (cont'd) Troubleshooting Table of Contents
Audio driving instructions can't be heard Table of Contents Main Menu
'00 - 01 Models Troubleshooting Table of Contents
(From page Table of Contents Main Menu
Troubleshooting Table of Contents Main Menu
Display unit buttons do not work
Troubleshooting Table of Contents Main Menu
Audio driving instructions cannot be heard
'00 - 01 Models (cont'd) Troubleshooting Table of Contents
Main Menu Table of Contents
Forced Starting of Display
Hard Disk ('96 - 99 Models) DVD-ROM ('00 - 01Models)
Navigation Unit/GPS Antenna
Removal/Installation Display Unit Table of Contents
Removal/Installation (cont'd) Display Unit Table of Contents
Clock Display Size and Location Adjustment
Component Location Index Seat Belts Table of Contents
Front Seat Belt Table of Contents Main Menu
Removal/Installation (cont'd) Front Seat Belt Table of Contents
4. Remove the center anchor bolt, then remove the seat belt buckle. Center anchor bolt constructi
Removal/Installation Rear Seat Belt Table of Contents
Removal/Installation (cont'd) Rear Seat Belt Table of Contents
Center seat belt/Center seat belt buckle ('98 - 01 models): 1. Remove: • Rear seat cushion and re
Inspection Seat Belts Table of Contents
On-the Car Seat Belt Inspection 1. Check that the seat belt is not twisted or caught on 2. After
Child Seat Tether Anchor Installation — '96 - 99 Models
point in the rear shelf. Seat Belts Table of Contents
Special Tools Table of Contents
Component/Wiring Locations Index
'99 - 01 Models
SRS Airbag System - '96 - 98 Models Description Table of Contents
SRS Airbag System - '99 - 01 Models
SRS Airbag System - '99 - 01 Models (cont'd) Description Table of Contents
General Precautions Precautions/Procedures Table of Contents
Seat Belt Tensioner Handling andStorage SRS Unit - '96 - 01 models and Side Impact Sensor - '99 -
Inspection After Deployment Precautions/Procedures Table of Contents
Spring-loaded Lock Connector
Spring-loaded Lock Connector withBuilt-in Short Contact Precautions/Procedures Table of Contents
Backprobing Spring-loaded LockConnectors Disconnecting the AirbagConnectors and Seat Belt Tension
ning the following procedures. Precautions/Procedures Table of Contents
1. Disconnect the battery negative cable, then discon- nect the positive cable from the battery, a
Precautions/Procedures Table of Contents Main Menu
Self-diagnostic Procedures Troubleshooting - '96 - 98 Models Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents Main Menu
Reading the DTC (cont'd) Troubleshooting - '96 - 98 Models Table of Contents
Troubleshooting Intermittent Erasing the DTC Memory Table of Contents
Diagnostic Trouble Code (DTC) Chart Troubleshooting - '96 - 98 Models Table of Contents
24-181 24-181 24-181 24-76
SRS Indicator Light Wire Connections Troubleshooting - '96 - 98 Models Table of Contents
The SRS Indicator Light Doesn't Come On
The SRS Indicator Light Doesn't Come On (cont'd) Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 1-1 and DTC 1-2 Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 1- 3 Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 2-1 and DTC 2-2 Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 3-1 and 3-2 Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 4-1 and 4-2 Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '96 - 98 Models Table of Contents
Main Menu Table of Contents
DTC 9-1 or No Code Troubleshooting - '96 - 98 Models Table of Contents
From page Table of Contents Main Menu
Troubleshooting - '96 - 98 Models Table of Contents Main Menu
Table of Contents Main Menu
Troubleshooting - '96 - 98 Models Table of Contents Main Menu
DTC 9-2
DTC 9-2 (cont'd) Troubleshooting - '96 - 98 Models Table of Contents
From page Table of Contents Main Menu
Self-diagnostic Procedures Troubleshooting - '99 - 01 Models Table of Contents
Reading the DTC Troubleshooting - '99 - 01 Models Table of Contents
Reading the SRS Indicator Light The SRS indicator light indicates the DTC by the numberof blinks w
Reading the DTC (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Troubleshooting Intermittent Erasing the DTC Memory Table of Contents
setting on the front passenger's seat. Troubleshooting - '99 - 01 Models Table of Contents
Diagnostic Trouble Code (DTC) Chart Table of Contents
Diagnostic Trouble Code (DTC) Chart (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
24-135 24-136 24-137 24-138
Fuse Box and Connector Locations Troubleshooting - '99 - 01 Models Table of Contents
Left side wire harness 14P connector, main wire harness14P connector, dashboard wire harness 16P co
Troubleshooting - '99 - 01 Models Table of Contents Main Menu
Front passenger's airbag 4P connector and SRS mainharness 4P connector: Driver's seat belt tension
Fuse Box and Connector Locations (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
SRS floor harness 4P connector (left side) orSRS floor harness 4P connector (right side): NOTE: Ri
The SRS Indicator Light Doesn't Come On Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
The SRS Indicator Light Doesn't Go Off Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 1-3
airbags could accidentally deploy and cause damage or Troubleshooting - '99 - 01 Models Table of Contents
DTC 1-5
DTC 2-1 and DTC 2-2 Troubleshooting - '99 - 01 Models Table of Contents
DTC 2-3
Troubleshooting - '99 - 01 Models Table of Contents
DTC 2-5
DTC 3-1 and 3-2 Troubleshooting - '99 - 01 Models Table of Contents
DTC 3-3
Troubleshooting - '99 - 01 Models Table of Contents
DTC 3-5
DTC 4-1 and 4-2 Troubleshooting - '99 - 01 Models Table of Contents
DTC 4-3
Troubleshooting - '99 - 01 Models Table of Contents
DTC 4-5
Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-3 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-3 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-3 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-4 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-4 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 9-4 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
DTC 11-1 and DTC 11-2
DTC 11-3 Troubleshooting - '99 - 01 Models Table of Contents
DTC11-4
DTC 11-5 Troubleshooting - '99 - 01 Models Table of Contents
DTC 12-1 and DTC 12-2
DTC 12-3 Troubleshooting - '99 - 01 Models Table of Contents
DTC 12-4
Troubleshooting - '99 - 01 Models Table of Contents Main Menu
DTC 13-3
Troubleshooting - '99 - 01 Models Table of Contents Main Menu
DTC 13-5
DTC 14-3 Troubleshooting - '99 - 01 Models Table of Contents
DTC 14-4
Troubleshooting - '99 - 01 Models Table of Contents Main Menu
DTC 15-1
Troubleshooting - '99 - 01 Models Table of Contents Main Menu
Main Menu Table of Contents
DTC 15-1 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 15-1 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
DTC 15-2
DTC 15-2 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
Main Menu Table of Contents
DTC 15-2 (cont'd) Troubleshooting - '99 - 01 Models Table of Contents
DTC15-3
Store a removed airbag with the pad sur- Replacement Table of Contents
4. Remove the airbag(s): Driver's Side: • Remove the two Torx bolts using a Torx T30 bit, then r
5. Install new airbag(s): Replacement (cont'd) Table of Contents
6. Reconnect the airbag connector(s): Front Passenger's Airbag:• Connect the front passenger's air
Side Airbag
Replacement Seat Belt Tensioner Table of Contents
Replacement (cont'd) Seat Belt Tensioner Table of Contents
12. Reconnect the battery positive cable, then the nega- tive cable. 13. After installing the sea
Airbag and Seat Belt Tensioner - '96 - 98 Models Table of Contents Main Menu
6. Connect a 12 volt battery to the tool: Triggering the Seat Belt Tensioners: Table of Contents
Disposal (cont'd) Airbag and Seat Belt Tensioner - '96 - 98 Models Table of Contents
6. Buckle the seat belt, then pull out about 2 inches of Deploying the Airbag: Out-of-vehicle Table of Contents
Before scrapping any airbags or side airbags or seat belt Disposal Table of Contents
9. Dispose of the complete airbag. No part of it can be 6. Cut off the airbag connector, then strip the ends of Table of Contents
5. Buckle the seat belt, then pull out about 2 inches of Disposal (cont'd) Table of Contents
6. Buckle the seat belt, then pull out about 2 inches of Deploying the Airbag/Side Airbag: Out-of-vehicle Table of Contents
Replacement Cable Reel Table of Contents
'99-01 Models '99 - 01 Models 8. Remove the steering wheel using a commercially available steeri
Replacement (cont'd) Cable Reel Table of Contents
'99 - 01 Models '99 - 01 Models 16. Install the steering wheel, then connect the radio remote sw
Replacement (cont'd) Cable Reel Table of Contents
Replacement SRS Unit Table of Contents
Replacement (cont'd) SRS Unit Table of Contents
Side Impact Sensor
SUPPLEMENTAL RESTRAINT SYSTEM